GPx-340, GPx-440. GPx-640 Test Procedure
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GPx-340, GPx-440. GPx-640 Test Procedure |
***** TABLE OF CONTENTS *****
1.0 INTRODUCTION
2.0 REFERENCE DOCUMENTS
3.0 EQUIPMENT and TOOLS
4.0 SYSTEM TEST PROCEDURE
5.0 ACCEPTANCE CRITERIA
6.0 TROUBLESHOOTING and REPAIR HINTS
This document provides a working guide for Manufacturing System's Test
production/system-integration testing of the Griffin Jr. (GPX-240/340/440/
640) product line. It covers all power-on functions (set-up and test) and
is specified by the manufacturing assembly procedure. System test time is
approximately 4 hours (3 hours of DEMON and 1 hour of NITRO).
ARL INDEX (ACER) 990042
ENG. PROCEDURES MANUAL, ENV. & POWER DESIGN E1.1
SYSTEM CONFIGURATION SPEC. DTC/SX 515030
SYSTEM CONFIGURATION CHART. DTC/SX 514030
PRODUCT STRUCTURE CHART, DESK TOP COMP. /SA 514130
TEST SPEC. SCSI TAPE/HARD DISK CONTROLLER 503278
TEST SPEC. 8/16 WAY SERIAL CONTROLLER 503263
TEST SPEC. 80386 DTC/SX 503297
TEST SPEC. 3 1/2" DISK DRIVE SCSI 503266
TEST SPEC. MEMORY EXPANSION UNIT 503279
TEST SPEC. PCBA MOTHERBOARD/CPU 503293
PROCUREMENT SPEC. DESK TOP COMP. CCA/SX 400816
PROCUREMENT SPEC. PCBA MOTHER BOARD 400805
PROCUREMENT SPEC. 1.44 MEG FLOPPY DISK DRIVE 400732
PROCUREMENT SPEC. 3 1/2" DISK DRIVE SCSI 100/200 400757
PROCUREMENT SPEC. PCBA MEMORY ARRAY 400772
PROCUREMENT SPEC. PCBA MODEM 400780
PROCUREMENT SPEC. SECURITY KEY AND RING 400774
FUNCTIONAL SPEC. 8/16 WAY CONTROLLER 502173
FUNCTIONAL SPEC. DIVE DISK DRIVE UTILITY TBD
ITEM Description
3.1 (1 per test-bed) Video Terminal w/Keyboard (4313)
3.2 (1 per test-bed) Short Serial Cable (916484-041)
3.3 Captive BOSS VX O.S. tape
3.3 Captive CONFIG RECORD tape
3.4 Captive SECURITY KEY (S/N 4127-00098060)
3.5 Special DEMON tape (or Captive DIAG release)
3.6 Special DIVE tape " " " "
3.7 Special NITRO tape
3.8 Captive SSN Installation tape (optional)
3.9 Scratch Tape - 600' (400685-001)
3.10 Scratch 1.44MB Floppy Diskette (916316-002)
3.11 (for 4517 tests) SCSI Converter Bd Test Fixture (per Test Engr) NOTE: The 640 should be testable in exactly the same environment and
test-beds currently used for the GPX-240/340/440 systems.
o Attach terminal (Item 3.1) with cable (Item 3.2) and connect 9-pin
end to appropriate connector (SERIAL 2 on 440, COM 1 on 240) on
rear of system.o Connect keyboard to terminal and install power cables to both the terminal and the system chassis.
NOTE: IF 220 VAC IS REQUIRED ON THE SYSTEM, MAKE SURE THAT THE RED
SWITCH AT THE BACK OF THE CHASSIS IS SET FOR 220V AND THAT THE
220V LINE CORD IS USED.o Power system ON by pushing rod at front of unit.
o System will BEEP and begin running power-on self-tests (POST).
If system is a 240, you must press a 'LONG-BREAK' on the keyboard
(FUNCT + 'B' on 4313 or FUNCT + '2' on 4314) within 5 seconds to
get display to appear on the CRT (only needed on first power-up).o Carefully observe the self-test messages for any failures.
o The SCSI controller will attempt to find any Hard-Disk Drives.
It should report 'TARGET 0 LUN 0 INSTALLED AS DRIVE:C' and if a
second drive is present, it reports 'TARGET 1 ... as DRIVE:D'.
(Unexpected results may point to assembly problems!)o System prompts 'PLEASE ENTER "1" FOR SETUP ...' Press '1'.
o Review the Set-Up reported on the screen and select each item that
needs changing to match the entries in the appropriate Table below
here. (Items are selected by number). REFER TO CUSTOMER MSO FOR
CORRECT HARDWARE CONFIGURATION! o When the Set-Up is complete, select menu item "E" (END AND REBOOT)
and press <RETURN> twice to REBOOT SYSTEM.
1. DATE: (current date)
2. TIME: (current time)
* 3. FLOPPY DRIVE A: (1.44MB or not present)
4. FLOPPY DRIVE B: NOT PRESENT
5. FIXED DISK 1: NOT PRESENT
6. FIXED DISK 2: NOT PRESENT
* 7. MEMORY ABOVE 1 MEG: (3328K = 4 meg, 7168K = 8 meg)
* 8. ON BOARD SERIAL.. : (COM1-ENABLE,COM2-ENABLE = no modem
COM1-ENABLE,COM2-DISABLE = modem)
9. ON BOARD PARALLEL..: SELECT LPT
A. BIOS MODE: ...
B. COM1: 9600,O,7,1
C. COM2: 2400,O,7,1
D. UPDATE ALL ITEMS
E. END AND REBOOT 240 BIOS CONFIGURATION
1. DATE: (current date)
2. TIME: (current time)
* 3. FLOPPY DRIVE A: (1.44MB or not present)
4. FLOPPY DRIVE B: NOT PRESENT
5. FIXED DISK 1: NOT PRESENT
6. FIXED DISK 2: NOT PRESENT
7. PRIMARY DISPLAY: MONOCHROME
8. MEMORY BELOW 1 MEG: 00640K
* 9. MEMORY ABOVE 1 MEG: ( 3072K = 4 meg, 7168K = 8 meg
11264K = 12 meg, 15360K = 16 meg)
A. COPROCESSOR. : NOT PRESENT
B. COM1: 9600,O,7,1
C. COM2: 2400,O,7,1
D. UPDATE ALL ITEMS
E. END AND REBOOT 340/440 BIOS CONFIGURATION
* = values depend upon actual hardware configuration
NOTE: If the disk drives are already formatted, then skip this section.
o If the customer's software is available and their SECURITY KEY
has been installed, then load their DIAGNOSTIC TAPE and Reboot the
system. If not, use CAPTIVE SECURITY KEY (Item 3.4) and CAPTIVE
DIVE TAPE (Item 3.6 ). o When prompted, enter the appropriate PUBLIC KEY # to match the
SECURITY KEY (either from the document accompanying the customer's
DIAGNOSTIC TAPE or the CAPTIVE PUBLIC KEY # (XXXXXXXX) for DIVE).o Select DIVE 'FORMAT' option from menu.
o Select NUMBER OF DEVICES and enter DRIVE NUMBER TO BE FORMATTED
when prompted. ('0' = System Drive, '1' = Add-On drive)o Select FORMAT option when prompted.
o Select STANDARD FORMAT when prompted.
o Warning messages will be prompted; Select "YES" to all prompts.
(DIVE FORMAT WILL START) 380 MB Drive takes approx. 30 Minutes.
o Insert the latest Rev. OPERATING SYSTEM TAPE and Power the system
OFF and back ON again to REBOOT the system. NOTE: DO NOT DEPRESS ENTER at the System CONTINUE prompt. Wait for the
15 second time-out to complete, followed by the automatic tape
BOOT operation. IF THE SYSTEM NEVER TIMES-OUT PAST THE 'CONTINUE'
PROMPT, BIOS SETUP IS PROBABLY INCORRECT!o When system prompts 'IS THIS AN MBF TERMINAL ?' Enter <Y>.
o Menu of OPTIONS appears. Select 'F' for FULL INSTALLATION.
o Respond "YES" to all warning messages. FILE SYSTEM CREATION
messages should be displayed. o When system prompts CHANGE TIME ZONE menu, select PACIFIC
DAYLIGHT TIME. Select "YES" to DAYLIGHT SAVINGS prompt.o Set current DATE and TIME by following screen prompts.
o Enter <RETURN> for all PASSWORD prompts.
o The system prompts for O.S. Tape removal and insertion of CONFIG-
URATION TAPE. Insert the appropriate CONFIG RECORD tape
(Customer's tape if using customer's SECURITY KEY or Captive
CONFIG RECORD (Item 3.3) matching Captive SECURITY KEY (Item 3.4)) (Each SSN (system serial number) will have a unique CONFIG RECORD
tape, but some international systems get them overseas instead).o System will display Configuration Tape menu.
o Press <RETURN> to continue, then respond "YES" to INSTALL
CONFIGURATION RECORD. (Finishes quickly). o System prompts 'PRESS <RETURN> TO MAIN MENU, OR "r" TO REBOOT.'
Remove CONFIG RECORD tape and then press "r". o System prompts ' WAIT 10 SECONDS FOR REBOOT PROMPT AND
THEN - REBOOT THE SYSTEM NOW'. Power the system OFF and back ON
to REBOOT the system from Hard Disk. o System should LOAD O.S. FILES, then Display SOFTWARE PROPRIATARY
INFORMATION message, PARTITIONING INFORMATION, and then the
"login" prompt. o Enter "root" and <RETURN> and <RETURN> for the "password" prompt.
The SHELL prompt (#) appears.
o At the '#' prompt, enter "diskadd X" and <RETURN> where:
X = '1' for 2nd disk on 1st controller or
X = '10' for 1st disk on 2nd controller, or 11 for 2nd, etc.. o Use the "Y" default partition values when prompted and enter new
partition names for system's 2nd drive as "usr1" and "usr3". If doing a 3rd or 4th system drive, choose "N" at default values
and make 3rd and 4th drives each a single (full size) partition.
Name 3rd as "usr4" and 4th as "usr5". NOTE: Assigning of drives as 1st, 2nd, etc., is done in order
of SCSI ID (0 = 1st) for all drives on 1st controller, then in
order of SCSI ID on the 2nd controller.
o With the OPERATING SYSTEM TAPE inserted and the terminal at the
'#' prompt, enter "mbfinstall" and three <RETURNS>, then enter
another <RETURN> at the 'O.S. TAPE FORMAT?' prompt. The tape
should load the EXTENDED FILES menu (3 minutes). Select menu
option #5 (UNIX UTILITIES) and <RETURN>. Enter "Y" to 'ARE YOU
SURE' prompt. When menu reappears, enter "S" for START and
<RETURN>. o At the '#' prompt, enter "format /dev/rdsk/f03ht" and <RETURN>.
Follow default prompts for proper drive and warning messages. o The following command can be used to COPY files in the current
disk directory to FLOPPY DISK: "tar cvf /dev/floppy *" and
<RETURN>.
o With the special NITRO TAPE (Item 3.7) inserted and the terminal
at the '#' prompt - ENTER - <tar xvf /dev/tape> and <RETURN>. The
tape should copy the NITRO programs to the system disk and the '#'
prompt then returns. o Remove the NITRO TAPE from the system.
o At the '#' prompt, enter "init 1" and <RETURN>. The system will
go into SINGLE USER MODE. Enter two more default <RETURNS> to get
the '#' prompt back. o Enter "configure" and <RETURN>. The system will display the
current CONFIGURATION MENU.o Select menu item for <ADD A DEVICE>.
o At the next prompt enter the RANGE OF TERMINALS TO BE ADDED
(depends on the number of 8 and/or 16 way Controllers installed).
Use the following table for examples:RANGE VALUES PORTS INSTALLED
3-10 ONE 8 WAY
3-18 ONE 16 WAY
3-10 & 19-27 TWO 8 WAYS
3-27 ONE 16 WAY & ONE 8 WAY
3-35 TWO 16 WAYSo DEVICE TYPE menu appears. Select menu item for <TERMINALS>.
o TERMINAL TYPE menu appears. Select menu item for <4313>.
o Enter <RETURN> to accept 4313 default parameters.
o Select menu item for <SAVE CONFIGURATION AND EXIT>.
o From '#' prompt, enter "init 2" and <RETURN> to return to the
MULTI USER MODE. Enter <ESCAPE> to get "login" prompt. o Enter "root" and <RETURN> and <RETURN> TO "password" prompt. Any
terminal configuration start-up problems would now display. (The
O.S. will be Shutdown in the next section).
NOTE: INSTALL THE TOP COVER ON SYSTEM (WITHOUT SCREWS) BEFORE TESTING.
o If the system is powered up and in the BOSS VX Operating System,
at the '#' prompt enter "init 0" and <RETURN>. The system will
proceed to SHUTDOWN (takes approx. 1 minute) o If available (and at same revision level as Captive tape), insert
the CUSTOMER'S DIAGNOSTIC TAPE and REBOOT the system. Otherwise,
use the CAPTIVE DEMON TAPE (Item 3.5). o If using the release DIAGNOSTIC TAPE, a prompt will ask for choice
of DEMON versus DIVE. Select <DEMON>. o When prompted, press <ESCAPE> and enter the appropriate PUBLIC KEY
(DMN Key # that comes with the software if loading the CUSTOMER'S
DIAGNOSTIC, or the Captive Key # if loading CAPTIVE RELEASE or
"xyzzy" if loading the SPECIAL (MFG) DEMON TAPE).o The DEMON DIAGNOSTICS should now load.
o Remove the DEMON Tape and insert a SCRATCH TAPE (Item 3.9).
(Ensure the date on tape is still OK for use - tracked by MFG). o If the system has a Floppy Drive installed, insert a scratch
FLOPPY DISKETTE (Item 3.10).o At the main DEMON menu, select <UNIT TESTING>.
o At the TEST menu enter "Q" and <RETURN> (to ensure that all menu
items are aborted before restarting tests). o Select <MEMORY TEST>. At the MEMORY TEST parameters prompt,
toggle <DISPLAY CURRENT OPERATION:> to 'YES' and toggle
<LOOP ON TEST(S):> to 'NO'. All other menu items default is OK.
(Runs one pass of MEMORY DIAGNOSTICS and stops.) o At the same menu, type <RETURN> then "R" and <RETURN> to "RUN"
the MEMORY TEST alone. o While running DEMON MEMORY TEST, press the NMI SWITCH (on the back
of the 330 & 440 or the front on the 240). Observe that a message
displays and that DEMON interrupts to the DEBUGGER program. The
message refers to 'NMI' on the 340 & 440 systems but will say
'POWER FAIL' on the 240. CAREFULLY CHECK FOR CORRECT MESSAGES! o Enter <CONTROL "D"> to exit the DEBUGGER and resume DEMON testing.
While running DEMON MEMORY TEST, momentarily short across the two
(POWER FAIL) pins inside the NMI SWITCH HOUSING (not applicable to
240 systems). Ensure that DEMON again interrupts to the DEBUGGER
program and a 'POWER FAIL' message appears on the screen. Enter
<CONTROL "D"> to return to DEMON MEMORY TESTING. o When one pass of memory testing has completed without errors,
enter <IV> twice to return to main menu. Select <DISPLAY DEVICE
STATUS>. Select <MEMORY TEST STATUS>. Ensure that the MEMORY
TEST summary shows no errors. o Enter <IV> twice to return to main menu. Select <UNIT TESTING>.
At the TEST menu prompt, toggle <DISPLAY CURRENT OPERATION:> to
'NO' and toggle <LOOP ON TEST(S):> to 'YES'; All other menu items
default is OK. o Enter "Q" and <RETURN> to clear past test selections. Enter "ALL"
and <RETURN>. Enter "U" and <RETURN>. (After a short delay, all
devices found by DEMON are selected to run all tests). o Select <PRINTER TEST>. At PRINTER DEVICE menu, type "Q" to abort
printer testing (since printer is not connected).o Enter <IV> three times to begin DEMON testing.
NOTE: Enter <ESCAPE> and <IV> anytime during testing to get back to
DEMON menus for status checking or test selection changes. (All
previous test selections remain in effect until "Q" is typed to
cancel those choices). o Log in the DEMON test start time and observe that all devices are
being tested (by observing screen and Disk/Tape drives). Allow
test to burn-in a minimum of 22 hours. o Select <DISPLAY DEVICE STATUS> periodically through burn-in period
to check for errors at main TEST menu screen. The system passes
burn-in if, after the number of hours required below, all devices
have looped the expected number of passes with NO ERRORS. (See
Section 5 for what to do if errors have occurred).
GPX 240 = 3 Hours (of DEMON)
340 = 3 Hours
440 = 3 Hours
640 = 20 Hours
o ( Under development; Skip test for now)
o It is presumed that all parts of Section 4 have been performed in
sequence to get to this point; If so, remove the DEMON scratch
tape and select <REBOOT> from the Main menu or power the system
OFF and back ON again to boot the OS from disk. o At the BOSS VX screen enter <ESCAPE> to get "login" prompt. Enter
"root" and <RETURN> and <RETURN> for "password".If not following Section 4 in sequence, ensure that:
- 'NITRO' files have been (and still are) loaded to disk (Section 4.7)
- System is in MULTI-USER Mode ("init 2")
- Terminal configuration has been done (Section 4.6). o Enter </nit.test> and <RETURN>. The NITRO test should begin with
the NITRO MENU displayed on the screen.o Select menu item # 3 (CLEAR LOG FILE) and <RETURN>.
o If the system under test is configured with one 16 Way or two
8 Ways and 8 MEG of memory, select menu item # 1 (INITIALIZATION
AND START-UP) followed by <RETURN> three times for defaults. o If the system under test is configured with any other combination
of internal memory and ports, select menu item #1 and <RETURN> o At the current AREA DRIVERS MENU, change the DRIVER TASKS
according to the following table:
1-16WAY
1-8WAY 1-8WAY 1-16WAY 1-8WAY 2-16WAY
(4 MEGS) (8 MEGS) (4 MEGS) (8 MEGS) (16 MEGS) CURRENT AREA DRIVERS : NUM NUM NUM NUM NUM
1) SUPER DRIVER : 1 1 2 3 5
2) FILE DRIVER : 1 1 2 5 5
3) TAPE DRIVER : 0 0 0 0 0
4) ALU DRIVER : 1 1 2 1 5
5) MEMORY DRIVER : 1 1 2 3 5
6) TERMINAL DRIVER : 1 1 2 3 5
7) REMOTE DRIVER : 0 0 0 0 0
8) REMOTE MULTI KEY : 0 0 0 0 0
9) GHOST DRIVER : 10 20 10 10 30
TOTAL TASKS : 15 25 20 25 55 o After the CURRENT DRIVERS menu is correct, enter <RETURN> twice
to accept remaining defaults. NITRO will now assign the PORT AND
GHOST TASKS; testing has begun. o After Task Assignment, NITRO will return to the Main menu. Select
menu item # 2 to DISPLAY TESTS. o Record NITRO start time on the log sheet. NITRO must run error
free for a minimum of 1 Hour.
NOTE: If the system was set-up and tested with the CAPTIVE SECURITY KEY
and CONFIGURATION RECORD TAPE, then install the correct CUSTOMER
SECURITY KEY and REBOOT the system using the CUSTOMER'S CONFIG
RECORD TAPE. Install new CONFIG RECORD and remove tape. o At the '#' prompt enter "rconf" and <RETURN>. Ensure that the
configuration displayed on the terminal matches that of the
CUSTOMER'S CONFIG RECORD. o At the '#' prompt enter "mbfversion" and <RETURN>. Ensure that
the SOFTWARE LEVEL displayed on the terminal matches that of the
CUSTOMER'S O.S. TAPE. o At the '#' prompt enter "init 0" and <RETURN>. The system will
proceed to shutdown. (Takes Approx. 1 minute). Then power OFF
the system. NOTE: BE SURE TO REMOVE ALL CAPTIVE TAPES, DISKS, AND SECURITY KEYS
FROM THE SYSTEM AT THIS TIME!!o The System Test is complete. Return to Assembly Procedure.
o Some quantity of SOFT disk errors are acceptable; The numbers
shown below are the allowable RECOVERABLE READ ERRORS (w/o ECC)
versus the number of loops of the DEMON Disk test for the
different models of drive: 115 MB 200 MB 380 MB 760 MB
------------------------------------
minimum number
of loops per 11 6 4 2
recoverable error EXAMPLE: A 380 MB disk which has 7 (soft) recoverable read-errors
over the 22 hour period and had completed 231 loops of the
DEMON test (with no other kinds of errors) passes because
231 / 7 = 31, which is greater than 4. o HARD read-errors (non-recoverable) must be isolated by tracking
the bad block numbers printed by DEMON at the time of each error
and then using DIVE to replace those bad blocks. It may, of
course, be a true hardware problem instead. o EXCESSIVE SOFT read-errors may also be isolated by the bad-block
numbers. Determine whether a pattern of repeating the same block
numbers exists and if so, DIVE can be used to replace those
marginal blocks. NOTE: It only takes one marginal block (even though it is recoverable) to
cause the error limits listed above to be exceeded! Such a marginal
block might only fail once every 3 loops, but that's still
unacceptable. o If using DIVE to replace bad blocks, be sure to write the GROWTH
block number on a label on the drive with the date. o There is a P.O.S.T. board that can display errors detected in the
GPX by self-tests that run prior to displaying anything to the
screen. o The SELF-TEST diagnostics can be made to LOOP continuously. If
the SCSI cable is removed from the Adaptec controller and then
the system is powered ON, the SELF-TESTS should loop and run
continuously. A loop counter is displayed at each pass.
o Common SCSI problems can be caused by:
- 50-pin cable installed backwards on one device.
- Two devices being set with the same ID or one device
set with the wrong ID.
- One device connected to SCSI cable but not to Power Supply.
- One defective device hanging the bus for other devices.TABLE OF CONTENTS
PARA. TITLE
1.0 PURPOSE
2.0 REFERENCE DOCUMENTS
3.0 EQUIPMENT REQUIRED
4.0 PROCEDURES
The purpose of this document is to provide a working guide for System's Test, which outlines the major activities required to properly assemble, configure and system's integration test the Griffin Jr. product line.
ACCEPTABLE REVISION LEVEL, ACER ARL INDEX 990042
ENG. PROCEDURES MANUAL, ENV. & POWER DESIGN E1.1
SYSTEM CONFIGURATION SPEC. DSC/DU 515027
SYSTEM CONFIGURATION CHART. DCU/DU 514027
PRODUCT STRUCTURE CHART, DESK SIDE COMP. /DU 514127
PRODUCT STRUCTURE CHART, SIGL USER WORK STATION 514119
TEST SPEC. MXC EXPANSION BOARD 4 MEG/8 MEG 503279
TEST SPEC. SCSI TAPE/HARD DISK CONTROLLER 503278
TEST SPEC. 8/16 WAY SERIAL CONTROLLER 503263
TEST SPEC. 80386 DSC/DU 503276
TEST SPEC. 3 1/2" DISK DRIVE SCSI 503266
TEST SPEC. MEMORY EXPANSION UNIT 503279
TEST SPEC. PCBA MOTHERBOARD/CPU 503277
PROCURMENT SPEC. DESK SIDE COMP. CCA/DU 400769
PROCURMENT SPEC. PCBA MOTHER BOARD 400770
PROCUREMENT SPEC. 1.44 MEG FLOPPY DISK CONROLLER 400732
PROCUREMENT SPEC. 3 1/2" DISK DRIVE SCSI 100/200 400757
PROCURMENT SPEC. PCBA MEMORY ARRAY 400772
PROCURMENT SPEC. PCBA MODEM 400780
PROCURMENT SPEC. SECURITY KEY AND RING 400774
TEST SPEC. 80386 DSC/DU 503276
8/16 WAY CONTROLLER SCHEMATIC DIAGRAM 903759
FUNCTIONAL SPEC. 8/16 WAY CONTROLLER 502173
FUNCTIONAL SPEC. DIVE DISK DRIVE UTILITY TBD
PARALLEL PRINTER CABLE 907933
UPS CONNECTOR CABLE 916076
EIGHT PORT TRUNK CABLE, 8/16 WAY 916356
SIXTEEN PORT TRUNK CABLE, 8/16 WAY 916376
SCSI CABLE, 5 CONNECTORS 916456
SERIAL PRINTER CABLE 916484
DT-4313 or equivalent Video terminal and keyboard Serial cable (DB9F to DB25M) BOSS/VX software
GRIFFIN JR ASSEMBLY AND TEST INSTRUCTIONS
4.1.1 (IF PRESENT), REMOVE THE "ENGINEERING SAMPLE" LABLE FROM THE
PACKAGING BOX.
4.1.2 OPEN TOP OF BOX AND INSURE THAT A POWER CABLE AND TWO KEYS ARE
IN THE PACKAGING LINER. ( KEYS SHOULD NOT HAVE THE ACER LOGO)
4.1.3 REMOVE UNIT FROM BOX AND PLASTIC BAG FROM THE UNIT.
4.1.4 CAPTURE AND SAVE ALL RAILS AND HARDWARE INCLUDED IN THE BOX.
4.1.5 PUT UNIT ON THE ASSEMBLY AND TEST BENCH.
4.1.6 (IF LOGO IS PRESENT AND IN WRONG BESEL LOCATION). REMOVE THE MAI
LOGO FROM FRONT BEZEL AND CLEAN BEZEL AREA WITH ALCOHOL.
4.1.7 (IF LABEL IS PRESENT), REMOVE THE 'ENGINEERING SAMPLE" LABLE FROM
TOP COVER OF UNIT AND CLEAN COVER AREA WITH ALCOHOL.
4.1.8 REMOVE THE FIVE SCREWS FROM THE REAR OF THE UNIT AS SHOWN IN THE
DIAGRAM BELOW: -----------------------------------------------------------------
| X X X |
| O |
| ^ |
| | |
| |--(NOT THESE) |
| | NMI SWITCH BOX |
| X | -------- |
| v | | X |
| O -------- |
---------------------------------------------------------------- 4.1.9 REMOVE TOP COVER BY PUSHING FORWARD FROM REAR AND THEN LIFTING UP.
4.1.10 REMOVE (NMI) SWITCH BOX FROM REAR OF CHASSIS (SEE DIAGRAM ABOVE).
4.1.11 SET SWITCH S2 (LOCATED INSIDE ON THE MOTHER BOARD) DEPENDENT ON
THE SYSTEM CONFIGURATION AS FOLLOWS: (LOOKING INSIDE FROM THE REAR OF THE CHASSIS)
PIN 1 PIN 10 --------------------------------------------------------------------------- DOMESTIC 8 MEG. MEM. SYSTEM | UP UP DWN UP UP UP DWN DWN UP UP --------------------------------------------------------------------------- DOMESTIC 4 MEG. MEM. SYSTEM | UP UP DWN UP UP UP DWN DWN UP DWN --------------------------------------------------------------------------- FOREIGN 8 MEG. MEM. SYSTEM | UP UP UP UP UP UP DWN DWN UP UP --------------------------------------------------------------------------- FOREIGN 4 MEG. MEM. SYSTEM | UP UP UP UP UP UP DWN DWN UP DWN --------------------------------------------------------------------------- NOTE: SWITCH S2- UP IS OFF AND DWN. IS ON.
4.1.12 CONFIRM THAT THE CORRECT REWORK ON THE NMI SWITCH ASSEMBLY HAS
BEEN DONE (REF. TO ARL DOCUMENT 990042-002 FOR CORRECT REV. AND
REWORK INSTRUCTIONS). IF OK, REINSTALL THE SWITCH BOX.
4.1.13 ON THE MAIN MOTHER BOARD LOCATE SW 1 AND SET PINS 1,4,5 ON, ALL
OTHERS OFF.
4.1.14 ON THE MAIN MOTHER BOARD LOCATE JP12 AND INSURE THAT THE JUMPER AT
PIN LOCATIONS 2 AND 3 AS SHOWN BELOW:
3 2 1
------------------
| --------- |
||o o | o |
| --------- |
------------------
4.1.15 IF AVAILABLE, LOOK AT THE MSO AND DETERMINE THE AMOUNT OF INTERNAL
MEMORY REQUIRED ( EITHER 4 OR 8 MBYTES). IF ONLY 4 MBYTES ARE
REQUIRED SKIP NEXT STEPS. CONTINUE FROM PARAGRAPH 4.2.
4.1.16 IF 8 MBYTES ARE REQUIRED, INSURE THAT SYSTEM POWER IS "OFF" AND
THAT YOU ARE PROPERLY ESD GROUNDED WITH WRIST STRAP AND CORD
ATTACHED TO SYSTEM CHASSIS.
4.1.17 INSTALL FOUR MORE 1MEG RAM SIPS ON MAIN MOTHER BOARD. (ANGLE AT
45 DEGREES AND SNAP UP TO INSTALL SIPS).
4.2.1 REMOVE THE BIOS ROMS U29 AND U30 FROM THE MOTHER BOARD.
4.2.2 INSTALL THE LATEST REV. ROM BIOS FIRMWARE (U29) IN MOTHER BOARD
SOCKET U29 (WATCH FOR PIN 1 POLARITY).
4.2.3 INSURE THAT THE KEY RING CABLE LAYS FLAT AND IS ROUTED OUT THE OF
THE KEY RING SOCKET (903775-001), THEN INSTALL THE LATEST REV. ROM
BIOS FIRMWARE (U30) IN THIS SOCKET (WATCH FOR PROPER PIN 1
POLARITY BETWEEN CHIP AND SOCKET).
4.2.4 INSTALL THE KEY RING SOCKET WITH ROM BIOS IN MOTHER BOARD SOCKET
U30 (WATCH PIN 1 POLARITY).
4.2.5 IF THE CUSTOMER SOFTWARE IS AVAILABLE, INSTALL THE CUSTOMERS KEY.
IF NOT INSTALL A CAPTIVE KEY (4127-98060) IN THE KEY RING.
4.2.6 DO NOT GLUE KEY AT THIS TIME. TAPE KEY AND CABLE ASSEMBLY UP OUT
OF THE WAY TO PREVENT THE KEY RING PCBA FROM SHORTING TO THE
CHASSIS.
4.3.1 ATTACH TERMINAL WITH CABLE (NUMBER 907970-001) AND CONNECT 9 PIN
CONNECTOR TO SERIAL PORT 2 ON BACK OF CHASSIS.
4.3.2 CONNECT KEYBOARD TO TERMINAL AND INSTALL POWER CABLES ON BOTH THE
TERMINAL AND THE SYSTEM CHASSIS.
NOTE: IF 220 VAC IS REQUIRED ON THE SYSTEM, MAKE SURE THAT THE RED
SWITCH AT THE BACK OF THE CHASSIS IS SET FOR 220V AND THAT THE
220V LINE CORD IS USED.
4.3.3 INSURE THAT THE SCSI BUS CABLE IS NOT ATTACHED TO THE SCSI DISK
CONTROLLER.
4.3.4 POWER SYSTEM UP BY PUSHING ROD AT FRONT OF UNIT.
4.3 5 SYSTEM WILL LOAD ADAPTEC BIOS AND RUN SELF TESTS. REFER TO THE
SCREEN DISPLAYS AND ENTER THE FOLLOWING RESPONSES TO EACH SCREEN:
CURRENT SCREEN - PLEASE ENTER '1' FOR SETUP -------> ENTER "1"
SCREEN 2 ----- ENTER "9" (MEMORY ABOVE 1 MEG. : )
NEXT PROMPT - MEMORY ABOVE 1 MEG. :03072K ----- ENTER "7168" (IF
8 MEG SYS. CONFIG.). IF 4 MEG, DEFAULT VALUE IS 3072.
SCREEN 3 ----- ENTER "7" (PRIMARY DISPLAY:)
NEXT PROMPT - TERMINAL TYPE--- SELECT MONOCROME TERMINAL.
SCREEN 4 ----- ENTER "E" (END AND REBOOT)
ENTER <RETURN> TWICE TO CONTINUE:
4.3.6 THIS TEST SHOULD LOOP AND RUN CONTINUOUSLY. RUN AT LEAST TWO SELF
TEST LOOPS WITHOUT ERROR TO ENSURE THAT MEMORY AND FIRMWARE WERE
INSTALLED CORRECTLY AND THAT THE SYSTEM PASSES SELF TEST
DIAGNOSTICS.
NOTE: INSTALL PCBAS AND DRIVES ACCORDING TO THE CUSTOMER'S MSO IF
AVAILABLE. OTHERWISE INSTALL THE FOLLOWING CONFIGURATION FOR
PRELIMINARY TESTING: INSURE THAT AN ADDITIONAL 4 MBYTES OF INTERNAL MEM IS INSTALLED
INSTALL A 380 MBYTE (SCSI) DISK DRIVE
INSTALL A 120 MBYTE (SCSI) TAPE DRIVE
INSTALL A 8 OR 16 WAY CONTROLLER PCBA
INSTALL A MODEM PCBA FOLLOW THE APPROPRIATE SYSTEM CONFIGURATION PARAGRAPH BELOW
FOR INSALLATION INSTRUCTIONS.4.4.1 8/16 WAY CONTROLLERS (903758-002 AND -001):
. (8-WAY SINGLE BOARD CONFIGURATION)- SET SW1 SWITCHES ON 903758-002
AS FOLLOWS: SET 1 THRU 6 "OFF"; SET 7 THRU 10 "ON"; SET 11 AND
12 "OFF".
. (16-WAY SINGLE BOARD CONFIGUURATION)- SET SW1 SWITCHES ON
903758-001 AS FOLLOWS: SET 1 THRU 6 "OFF"; SET 7 THRU 11 "ON";
SET 12 "OFF".
NOTE: FOR 8-WAY/16-WAY COMBINATION OPTIONS, SET THE 16-WAY DEVICE
ADDRESSES FIRST (i.e. lower address switch settings).
Ref. to the System's Configuration Specifications (515027)
for other configuration switch settings and jumper settings. . INSTALL 16 WAYS TO THE RIGHT OF 8 WAYS.
. INSURE THAT ALL 8/16 WAY CONTROLLERS ARE INSTALLED STARTING
WITH THE SLOT JUST TO THE LEFT OF THE SCSI CONTROLLER BOARD.4.4.2 SCSI CONTROLLER PCBA (40771-001):
Ref. to the System's Configuration Specifications (515027)
for configuration switch settings and jumper settings.
(NOTE: Standard default settings are usually correct)
4.4.3 MODEM CONTROLLER PCBA (XXXXX-XXX):
MODEM CONTROLLERS WILL BE INSTALLED IN ALL DOMESTIC SHIPMENTS.
. SET (SW1) SWITCHES AS FOLLOWS: SET 1 "OFF"; SET 2 "ON", AND
3 & 4 "OFF".
. JUMPER JP2 AS SHOWN (NO JUMPER ON JP3) ---- JP3
JP2 |x x| x x x x
----
. INSURE THAT THE UART 16550 IS INSTALLED AT LOCATION U26 UNDER
THE MODEM'S SPEAKER. THIS CHIP SHOULD NOT BE A 16450. IF WRONG CHIP
IS INSTALLED, REJECT THE MODEM FOR ECN UPGRADE.
. INSTALL MODEM IN THE LEFT MOST (OUTER) SLOT IN THE MOTHER BOARD
(IF REQUIRED ON MSO).4.4.4 5 1/4" STREAMER TAPE DRIVE:
. REMOVE TAPE DRIVE FROM BOX
. ADD DEVICE ADDRESS JUMPERS (UNIT #6) AT THE REAR OF THE DRIVE,
AS SHOWN BELOW:
TEST P 2 1 0
--- --- ---
X X | O || O || O | X
X X | O || O || O | X
--- --- ---
. REMOVE BOTTOM ENCLOSURE WHICH COMES WITH TAPE DRIVE.
. REMOVE TAPE DRIVE PCBA COVER PLATE (TWO SCREWS) AND REMOVE THE
THREE SIP TERMINATOR RESISTOR PACKS NEXT TO THE SCSI CABLE
CONNECTOR. THEN REINSTALL THE TOP COVER PLATE.
. INSTALL RAILS AND RAIL LATCH TO TAPE DRIVE AS SHOWN BELOW:
FRONT --------------------->>---------------------------->
VIEW <----- | TAPE DRIVE TAPERED
| |----------------->>----------------\ END TO
RAIL | --------- x x \ REAR --->
LATCH ----> | | | RAIL |
(INSTALL RIGHT | |--------- O x / USE BOTTOM
SIDE ONLY) | |----------------->>----------------/ RAIL HOLES
|--------------------->>---------------------------->
(RIGHT SIDE VIEW)
. INSERT DRIVE IN MIDDLE SLOT OF THE CCA'S RIGHT SIDE ENCLOSURE
(UNLESS OTHER OPTIONAL DRIVES ARE ON THE MSO). REF. TO ENG.
CONFIGURATION DOCUMENTATION FOR OTHER OPTIONS.
. INSTALL POWER SUPPLY PLUG TO TAPE DRIVE.4.4.5 HARD DISK DRIVE- (MAXTOR 380 MBYTE):
. REMOVE DISK DRIVE FOR BOX WITH ALL PAPER WORK. KEEP THE FAULT
MAP WITH THE DRIVE AT ALL TIMES. (FOLD AND PLACE AT SIDE OF DRIVE)
. REMOVE DRIVE PROTECTIVE COVER PLATE.
. IF INSTALLING DRIVE AT UNIT ADDRESS 0 (LEFT CCA ENCLOSURE OPENING)
INSURE THAT JUMPERS JP35, JP36, & JP37 ARE REMOVED. THEY ARE
LOCATED ON THE DRIVE PCBA NEXT TO THE MAXTOR 1019641 CHIP.
. REMOVE THE THREE SIP TERMINATOR RESISTOR PACKS NEXT TO THE
SCSI CABLE CONNECTOR ON THE DRIVE'S PCBA.
. INSTALL RAILS AND RAIL LATCH AS SHOWN FOR TAPE DRIVE ABOVE.
(NOTE: THE SCREW SIZE IS LARGER FOR DISK DRIVE RAILS. USE TOP RAIL
HOLES FOR MOUNTING DRIVE RAILS AND LATCH).
. INSTALL DRIVE IN THE CCA CABINET (LEFT SIDE FOR STD. CONF.).
REF. TO ENG. CONF. DOCUMENTATION FOR OTHER OPTIONS.
. INSTALL SCSI CABLE FROM CONTROLLER TO TAPE AND DISK DRIVES.
INSURE THAT YOU SKIP THE FIRST DRIVE CONNECTOR (NEXT TO THE SCSI
CONTROLLER) TO PREVENT THE CABLE FROM JAMMING THE POWER SWITCH
ASSEMBLY.
. INSTALL THE TERMINATOR PLUG IN THE END OF THE SCSI CABLE.
. ATTACH POWER SUPPLY PLUG TO DISK DRIVE.4.4.6 FLOPPY DISK DRIVE: (optional)
. INSTALL FLOPPY DRIVE IN THE 5 1/4" DRIVE FRAME ASSEMBLY.
. INSTALL ADAPTER BOARD IN DRIVE FRAME ASSEMBLY.
. INSTALL RAILS AND RAIL LATCH AS SHOWN FOR TAPE DRIVE ABOVE.
. INSTALL FLOPPY DRIVE AND DRIVE FRAME IN THE TOP RIGHT HAND
CORNER OF SYSTEM ENCLOSURE.
. ATTACH FLOPPY DISK INTERFACE CABLE FROM ADAPTER BOARD TO SCSI
CONTROLLER.
. ATTACH POWER SUPPLY PLUG TO FLOPPY DISK POWER ADAPTER PLUG AND
TO THE FLOPPY DISK.
4.4.7 3 1/4" 115 AND 200 MBYTE DISK DRIVE(S):
. INSTALL THE 916487-001 HARD DISK DRIVE UNIVERSAL INSTALLATION KIT
TO THE DRIVE. (IF NOT ALREADY INSTALLED).
. IF NOT INSTALLED, CONNECT THE DIODE CONNECTOR TO THE 10 PIN CORNER
CONNECTOR OF THE DRIVE AS SHOWN:
-------------
BLACK WIRE DOWN, NEXT | | | | |
TO CIRCUIT BOARD. ---> |||
|-|
----------------|
RED WIRE UP (TOP). SET PROPER DRIVE ADDRESS JUMPER PLUGS AS FOLLOWS:
(ALWAYS) | CORNER OF
NOTE: NO JUMPERS INSTALLED (LSB) (MSB) (JUMPERED) | DISK DRIVE
FOR DRIVE ADDRESS 0. X X X |X| |X| |
--------------> X X X |X| |X| |
DRIVE ADDRESS |-| |-| |
----------------------------- . DRIVE ZERO IS INSTALLED IN THE BOTTOM LEFT HAND SLOT. OTHER
DRIVES ARE AS FOLLOWS:
-----------------------------------------------
----------------- |
| 1 | |
|---------------| |
---------------- --------------- |
| 0 | | 2 | |
|---------------| |--------------| |
---------------------------------------------------------
. WHEN ATTACHING SCSI CABLE ALWAYS SKIP THE FIRST DRIVE CONNECTOR
NEXT TO THE CONTROLLER TO PREVENT THE CABLE FROM JAMMING THE POWER
ON SWITCH ASSEMBLY.
. INSTALL A POWER SUPPLY LOAD PLUG ON ONE OF THE LOOSE POWER SUPPLY
PLUGS.4.4.8 MEMORY EXPANSION CARD: (optional)
Ref. to the System's Configuration Specifications (515027)
for configuration switch settings and jumper settings. . INSTALL IN THE RIGHT HAND SLOT ON THE MOTHER BOARD, IN MEMORY
BUS EXPANSION SLOT.
. INSURE THAT SIP MEMORY MODULES ARE INSTALLLED STARTING AT ROW
15 (LEAST SIGNIFICANT EXPANSION SLOT) AND WORK DOWNWARD, ROWS 14,
13, 12, ETC.
NOTE: IF THE DISK DRIVE(S) ARE ALREADY FORMATED THEN SKIP THIS PARAGRAPH.
4.5.1 IF THE CUSTOMERS SOFTWARE IS AVAILABLE AND THE PROPER SERIAL NUMBER
KEY HAS BEEN INSTALLED, THEN LOAD THE DIAGNOSTIC TAPE AND REBOOT
THE SYSTEM. IF NOT, USE CAPTIVE KEY (4127-00098060) AND CAPTIVE
DIAGNOSTIC DIVE TAPE. 4.5.2 WHEN PROMPTED ENTER EITHER THE PUBLIC KEY WITH THE CUSTOMER MSO
OR THE CAPTIVE PUBLIC KEY (XXXXXXXX) IF CUSTOMER PAPER WORK IS
NOT YET AVAILABLE.
4.5.3 SELECT DIVE FORMAT OPTION FROM MENU.
4.5.4 SELECT NUMBER OF DEVICES AND ENTER DRIVE NUMBER TO BE FORMATTED
WHEN PROMPTED. (0 FOR SYSTEM DRIVE AND 1 FOR ADD-ON DRIVE)
4.5.5 SELECT FORMAT OPTION WHEN PROMPTED
4.5.6 SELECT STANDARD FORMAT WHEN PROMPTED
WARNING MESSAGES WILL BE PROMPED, SELECT "YES" TO ALL PROMPTS.
(DIVE FORMAT WILL START) 380 MBYTE DRIVE TAKES APPROX. 30 MIN.
4.6.1 POWER DOWN AND BACK UP TO REINITIALIZE THE FIRMWARE SELF TEST
AND SYSTEM SETUP ROUTINE.
4.6.2 WHEN SYSTEM PROMPTS WITH -PLEASE ENTER '1' FOR SETUP OR
NECESSARY CONTROL FUNCTGIONS TO ENABLE COM2 ...- ENTER "1" AND
INSURE THAT ALL SETUP MENU ITEMS ARE CONFIGURED CORRECTLY.
(IF AVAILABLE, REFER TO CUSTOMER MSO FOR CORRECT CONFIGURATION)
. DATE, TIME, FLOPPY DRIVES PRESENT, FIXED DISKS PRESENT, PRIMARY
DISPLAY (MONOCROME TERMINAL), MEMORY BELOW 1 MEG. (0640K), MEMORY
ABOVE 1 MEG. (07168) FOR ADDITIONAL 4 MEGS ON MOTHER BOARD, (11264)
IF ADDITIONAL 4 MEGS ON EXPANSION CARD, (15360) IF AN ADDITIONAL 8
MEGS INSTALLED ON EXPANSION CARD, COPROCESSOR (NOT PRESENT), COM1
(9600,0,7,1), COM2 (2400,0,7,1) :
4.6.3 SELECT MENU ITEM "E" (END AND REBOOT) AND ENTER <RETURN> TWICE TO
REBOOT SYSTEM.
4.7.1 INSTALL THE LATEST REV. OPERATION SYSTEM TAPE AND REBOOT THE
SYSTEM.
"DO NOT DEPRESS ENTER" INSURE THAT THE SYSTEM PROMPT CONTINUES
SETUP IS PROBABLY IN ERROR.
4.7.3 WHEN SYSTEM PROMPTS -IS THIS AN MBF TERMINAL ? DEPRESS <Y>.
INSTALL).
4.7.5 RESPOND "YES" TO ALL WARNING MESSAGES. FILE SYSTEM CREATION
MESSAGE SHOULD BE DISPLAYED.
4.7.6 WHEN SYSTEM PROMPTS WITH CHANGE TIME ZONE MENU SELECT PACIFIC
DAYLIGHT TIME. THEN SELECT "YES" TO DAYLIGHT SAVINGS PROMPT.
4.7.7 SET CURRENT DATE AND TIME BY FOLLOWING SCREEN PROMPTS.
4.7.8 SELECT <RETURN> FOR ALL PASSWORD PROMPTS
4.7.9 THE SYSTEM PROMPTS FOR SYSTEM TAPE REMOVAL AND INSERTION OF CONFIG-
URATION TAPE. IF AVAILABLE, INSERT THE CUSTOMER'S CONFIGURATION
TAPE. EACH SYSTEM SERIAL NUMBER WILL HAVE A UNIQUE CONFIGURATION
TAPE.
4.7.10 IF NO CUSTOMER CONFIGURATION TAPE IS AVAILABLE YET, USE THE CAPTIVE
CONFIGRUATION TAPE WITH THE CAPTIVE SSN KEY (4127-00098060).
4.7.10 SYSTEM WILL DISPLAY CONFIGURATION TAPE MENU.
4.7.11 PRESS <ENTER> TO CONTINUE, THEN RESPOND "YES" TO INSTALL
CONFURATION RECORD. (INSTALLS FAST)
4.7.12 SYSTEM PROMPTS PRESS <RETURN> TO MAIN MENU, OR "r" TO REBOOT.
REMOVE CONFIGURATION RECORD TAPE AND THEN PRESS "r".
4.7.13 SYSTEM PROMPTS - WAIT 10 SECONDS FOR REBOOT PROMPT AND
THEN - REBOOT THE SYSTEM NOW. PRESS RESET OR POWER OFF/ON
SWITCH TO REBOOT SYSTEM. (WILL BOOT FROM HARD DISK).
4.7.14 SELECT <ENTER> DEFAULT TO ANY SYSTEM PROMPTS. SYSTEM SHOULD
LOAD OPERATION SYSTEM FILES, SOFTWARE PROPRIATARY INFORMATION,
PARTITIONING INFORMATION AND THEN DISPLAY THE -"login" PROMPT.
4.7.15 ENTER "root" ; SYSTEM PROMPTS WITH -PASSWORD ; PRESS <RETURN>.
THE SYSTEM WILL COME UP IN THE SYSTEM ROOT DIRECTORY WITH A "#"
SIGN PROMPT.
4.7A.1 WITH THE OPERATING SYSTEM TAPE INSTALLED AND THE TERMINAL AT THE
'#' SIGN PROMPT- ENTER -<mbfinstall> and THREE <RETURNS>, THEN
ENTER ANOTHER <RETURN> AT THE O.S. TAPE FORMAT PROMPT. THE TAPE
SHOULD LOAD THE EXTENDED FILES MENU (3 MIN.). SELECT OPTION #5
(UNIX UTILITIES) AND <RETURN>. SELECT <Y> TO "ARE YOU SURE"
PROMPT. WHEN MENU REAPPEARS SELECT <S> FOR START AND <RETURN>.
4.7A.2 AT THE '#' PROMPT, ENTER "diskadd" AND <RETURN>. ENTER <disk1>
AT THE DRIVE NUMBER PROMPT. USE THE <Y> DEFALUT PARTION VALUES
WHEN PROMPTED AND ASSIGN NEW PARTITION NAMES ON DRIVE 1 AS <usr1>
AND <usr3>.
4.7B.1 WITH THE OPERATING SYSTEM TAPE INSTALLED AND THE TERMINAL AT THE
'#' SIGN PROMPT- ENTER -<mbfinstall> and THREE <RETURNS>, THEN
ENTER ANOTHER <RETURN> AT THE O.S. TAPE FORMAT PROMPT. THE TAPE
SHOULD LOAD THE EXTENDED FILES MENU (3 MIN.). SELECT OPTION #5
(UNIX UTILITIES) AND <RETURN>. SELECT <Y> TO "ARE YOU SURE"
PROMPT. WHEN MENU REAPPEARS SELECT <S> FOR START AND <RETURN>.
4.7B.2 AT THE '#' PROMPT, ENTER "format" AND <RETURN>. FOLLOW DEFAULT
PROMPTS FOR PROPER DRIVE AND WARNING MESSAGES.
4.7B.3 THE FOLLOWING COMMAND COPIES FILES IN THE CURRENT DISK DIRECTORY
TO FLOPPY DISK: <tar cvf /dev/floppy *> & <RETURN>.
4.8.1 WITH THE SPECIAL NITRO TAPE INSTALLED AND THE TERMINAL AT THE
'#' SIGN PROMPT- ENTER -<tar xvf /dev/tape> and <RETURN>. THE
TAPE SHOULD LOAD THE NITRO PROGRAMS TO CPU MEMORY AND THE '#'
SHOULD THEN RETURN.
4.8.2 REMOVE THE "NITRO" TAPE FROM THE SYSTEM.
4.9.1 AT THE '#' PROMPT, ENTER "init 1" AND <RETURN>. THE SYSTEM WILL
GO INTO SINGLE USER MODE. ENTER TWO MORE DEFAULT <RETURNS> TO GET
THE '#' PROMPT.
4.9.2 ENTER "configure" AND <RETURN>. THE SYSTM WILL DISPLAY THE
CURRENT CONFIGURNATION MENU.
4.9.3 SELECT MENU ITEM #1, (ADD A DEVICE).
4.9.4 AT THE NEXT PROMPT ENTER THE RANGE OF TERMINAL VALUES TO BE ADDED
DEPENDING ON THE NUBER OF 8 AND/OR 16 WAY CONTROLLERS INSTALLED.
SEE TABLE BELOW FOR EXAMPLES:
RANGE VALUES 8/16 WAYS INSTALLED 3-10 ONE 8 WAY
3-18 ONE 16 WAY
3-10 & 19-27 TWO 8 WAYS
3-27 ONE 16 WAY & ONE 8 WAY
3-35 TWO 16 WAYS 4.9.5 ENTER <RETURN> TWICE, THEN SELECT MENU ITEM #1, (TERMINALS) AND
<RETURN>.
4.9.6 ENTER MENU ITEM #1 AGAIN, (TERMINAL TYPE 4313) AND <RETURN>.
4.9.7 SELECT MENU ITEM #8 (SAVE CONFIGURATION AND EXIT) AND <RETURN>.
4.9.8 FROM '#' PROMPT, ENTER "init 2" AND <RETURN> TO RETURN TO THE
MULTI USER MODE. ENTER TWO DEFALUT <RETURNS> FOR "login" PROMPT.
4.9.9 ENTER "root" AND <RETURN> AND <RETURN> TO "password" PROMPT.
NOTE: INSTALL THE SYSTEM FRONT COVER OVER SYSTEM WITHOUT SCREWS.
4.10.1 IF THE SYSTEM IS POWERED UP AND IN THE BOSS VX OPERATING SYSTEM,
AT THE '#' PROMPT ENTER- <init 0 and return>. THE SYSTEM WILL
PROCEED TO SHUTDOWN. (TAKES APPROX. ONE MIN.) 4.10.2 IF AVAILABLE, INSTALL THE CUSTOMER MSO DIAGNOSTIC TAPE AND REBOOT
THE SYSTEM.
4.10.3 AT PROMPT SELECT DEMON TESTS (MENU ITEM NUBER 1).
4.10.4 WHEN PROMPTED, ENTER THE PUBLIC KEY THAT COMES WITH THE ORDER
(DMN KEY NUMBER) AND <RETURN>.
(IF THE CUSTOMER MSO SOFTWARE IS NOT AVAILABLE USE THE CAPTIVE
DIAGNOSTIC TAPE AND THE DEFAULT (96139356) SECRUITY KEY NUMBER).
(ALTERNATELY THERE IS A DEFAULT "xyzzy" TAPE AVAILABLE).
4.10.5 THE DEMON DIAGNOSTICS SHOULD NOW LOAD.
4.10.6 REMOVE THE DEMON TAPE AND INSTALL A SCRATCH TAPE (INSURE THAT THE
TAPE'S DATE CODE IS STILL OK FOR USE- TRACKED BY MFG.).
4.10.7 IF THE SYSTEM HAS A FLOPPY DISK INSTALLED, INSERT A SCRATCH FLOPPY
CARTRIDGE.
4.10.6 AT THE MAIN DEMON MENU, SELECT UNIT TESTING (ITEM # 1).
4.10.8 AT THE TEST MENU ENTER <Q> AND <RETURN> (TO INSURE THAT ALL MENU
ITEMS ARE ABORTED BEFORE STARTING OR RESTARTING TESTS).
4.10.9 ENTER MEMORY TEST (MENU ITEM # 7). AT THE MEMORY TEST PROMPT,
TOGGLE SELECT "DISPLAY MEMORY TESTS" TO 'YES'. AND LOOP TESTS TO
'NO'; ALL OTHER MENU ITEMS DEFAULT IS 'OK'. (RUNS ON PASS OF MEMORY
DIAGNOSTICS AND STOPS).
4.10.10 AT SAME MENU, TYPE <R> AND <RETURN> THEN <RETURN> TO "RUN".
4.10.11 WHILE RUNNING DEMON MEMORY TEST, DEPRESS THE NMI SWITCH ON THE BACK
OF THE UNIT AND INSURE THAT A "NMI" ERROR MESSAGE IS DISPLAYED AND
THE SYSTEM IS INTERUPTED TO THE DEBUGGER PROGRAM.
4.10.12 ENTER <CONTROL "D"> TO LEAVE DEBUGGER AND RESUME DEMON TESTING.
WHILE RUNNING DEMON MEMORY TEST, MOMENTARILY SHORT OUT THE TWO
(POWER FAIL) PINS INCLUDED IN THE NME SWITCH HOUSING. INSURE THAT
THE DEMON MEMORY TEST IS INTERUPTED AND A "POWER FAILURE" MESSAGE
APPEARS ON THE SCREEN. ENTER <CONTROL "D"> TO RETURNE TO DEMON
MEMORY TESTING.
4.10.13 AFTER COMPLETION OF ONE PASS OF MEMORY TESTING, ENTER <IV> TWICE
TO RETURN TO THE MAIN MENU. ENTER DISPLAY ERROR LOG (MENU ITEM
# 2). ENTER MEMORY STATUS (MENU ITEM # 7). INSURE THAT THE MEMORY
ERROR LOG HAS NO ERRORS.
4.10.14 ENTER <IV> TWICE TO RETURN TO THE MAIN MENU. ENTER UNIT TEST
(MENU ITEM # 1). AT TEST MENU, TOGGLE SELECT "DISPLAY TESTS" TO
'YES'AND LOOP TESTS TO 'YES'; ALL OTHER MENU ITEMS DEFAULT IS 'OK'
4.10.15 ENTER <Q> AND <RETURN>. THEN ENTER <ALL> AND <ENTER>. THEN ENTER
<U> WAIT FOR DELAYED RESPOSE. (TURNS ON ALL TESTS).
4.10.16 ENTER PRINTER TEST (MENU ITEM #4). ENTER <Q> AND <RETURN> TO ABORT
PRINTER TESTING.
4.10.17 ENTER <IV> THREE TIMES TO START ALL DEMON TESTS (DISK, TAPE,
FLOPPY, ASYNC, AND MODEM).
NOTE: ENTER <ESC> AND <IV> TO GET TO DEMON MENU FOR ANY MODIF-
ICATIONS TO THE DEMON TEST SET-UP (DEMON IS STILL RUNNING
UNLESS <Q> IS ENTERED FROM RESPECTIVE MENUS).
4.10.18 WHILE RUNNING DEMON TEST, DEPRESS THE NMI SWITCH ON THE BACK OF
THE UNIT AND INSURE THAT A "NMI" ERROR MESSAGE IS DISPLAYED AND
THE SYSTEM IS INTERUPTED TO THE DEBUGGER PROGRAM.
4.10.19 ENTER <CONTROL "D"> TO LEAVE DEBUGGER AND RESUME DEMON TESTING.
4.10.20 LOG IN THE DEMON TEST START TIME AND INSURE THAT ALL TESTS
RUN ERROR FREE (LOOK AND EACH DEVICE'S ERROR LOG) FOR A PERIOD
OF 22 HRS. THEN LOG IN DEMON COMPLETION TIME.
4.11.1 ( THIS SECTON OF THE PROCEDURE IS STILL BEING DEVELOPED)'
( SKIP THIS TEST FOR NOW.)
NOTE: INSURE THAT SYSTEM IN IN MULTI USER MODE- ("init 2"). 4.12.1 INSURE THAT THE` "NITRO" FILES ARE ALREADY INSTALLED AND SYSTEM IS
CONFIGURED CORRECTY.
4.12.2 ENTER </nit.test> and <RETURN>. THE NITRO TEST SHOULD BEGIN WITH
THE NITRO MENU DISPLAYED ON THE SCREEN.
4.12.3 SELECT MENU ITEM # 3 (CLEAR LOG FILE) AND <RETURN>.
4.12.4 IF THE SYSTEM UNDER TEST IS CONFIGURED WITH ONE 16 WAY OR TWO
8 WAYS AND 8 MEGS OF MEMORY SELECT MENU ITEM # 1 (INITIALIZATION
AND START-UP) FOLLOWED BY THREE (DEFAULT) <RETRUN'S>.
4.12.5 IF THE SYSTEM UNDER TEST IS CONFIGURED WITH ANY OTHER COMBINATION
OF INTERNAL MEMORY AND TERMINALS, SELECT MENU ITEM # 1 AND <RETURN>
4.12.6 AT THE CURRENT AREA DRIVERS MENU, CHANGE TO THE DRIVER TASKS
ACCORDING TO THE FOLLLOWING CHART:
1-16WAY
1-8WAY 1-8WAY 1-16WAY 1-8WAY 2-16WAY
(4 MEGS) (8 MEGS) (4 MEGS) (8 MEGS) (16 MEGS) CURRENT AREA DRIVERS : NUM NUM NUM NUM NUM
1) SUPER DRIVER : 1 1 2 3 5
2) FILE DRIVER : 1 1 2 5 5
3) TAPE DRIVER : 0 0 0 0 0
4) ALU DRIVER : 1 1 2 1 5
5) MEMORY DRIVER : 1 1 2 3 5
6) TERMINAL DRIVER : 1 1 2 3 5
7) REMOTE DRIVER : 0 0 0 0 0
8) REMOTE MULTI KEY : 0 0 0 0 0
9) GHOST DRIVER : 10 20 10 10 30
TOTAL TASKS : 15 25 20 25 55 4.12.7 AFTER CURRENT DRIVERS MENU IS CORRECT, ENTER TWO (DEFALUT)
<RETURN'S>. THE PORT AND GHOST TASKS SHOULD NOW BE ASSIGNED.
4.12.8 AFTER TASK ASSIGNMENT, NITRO WILL RETURN TO THE MAIN MENU. SELECT
ITEM # 2 TO DISPLAY TESTS.
4.12.9 ENTER NITRO START TIME IN THE LOG SHEET.
4.12.10 ENTER THE NITRO STOP TIME IN THE LOG SHEET.
4.12.11 NITRO MUST RUN ERROR FREE FOR A MINIMUM AND 2HRS.
NOTE: IF THE SYSTEM WAS SET-UP AND TESTED WITH THE CAPTIVE SECURITY KEY
AND CONFIGURATION RECORD TAPE, THEN INSTALL THE CORRECT CUSTOMER
MSO SECURITY KEY AND REBOOT THE SYSTEM USING THE CUSTOMER MSO
CONFIGURATION RECORD TAPE. INSTALL NEW CONFIGURATION AND REMOVE
TAPE
4.13.1 AT O.S. '#' SIGN PROMPT ENTER-<rconf> AND INSURE THAT THE CONFIG-
URATION DISPLAYED ON THE TERMINAL MATCHES THAT OF THE SYSTEM
CONFIGURATION TAPE.
4.13.2 AT O.S. '#' SIGN PROMPT ENTER-<mbfversion and return> AND INSURE
THAT THE SOFTWARE LEVEL DISPLAYED ON THE TERMINAL MATCHES THAT OF
THE OPERATING SYSTEM TAPE.
4.13.3 AT THE '#' PROMPT ENTER- <init 0 and return>. THE SYSTEM WILL
PROCEED TO SHUTDOWN. (TAKES APPROX. ONE MIN.) THEN POWER DOWN
THE SYSTEM.
4.13.4 PERMINENTLY SUPER-GLUE THE SECURITY KEY TO THE LEFT SIDE OF THE
MOTHER BOARD (LOOKING AT SYSTEM FROM FRONT) AT THE FRONT CORNER,
NEXT TO THE BLACK DELAY LINE.
4.13.5 TAPE THE WARNING LABLE OVER THE KEY (SEAL).
4.13.6 ADD A SERIALIZATION AND CONFIGURATION SHEET TO THE MSO PAPER-
WORK. LOG THE SERIAL NUMBERS OF ALL PCBA'S, TAPE DRIVES, DISK
DRIVES, 8-WAY ADAPTERS, ETC.
4.13.7 INSURE THAT THE CCA BOX SERIAL NUMBER AND THE SECURITY KEY SERIAL
NUMBER ARE ENTERED ON THE SERIALIZATION AND CONFIGURATION SHEET.
4.13.8 INSURE THAT ALL INTERNAL CABLING ARE CONNECTED (THE FRONT PANEL
PLUG IS ON THE SCSI CONTROLLER BOARD; THE NMI PLUG IS ON THE
8/16 WAY CONTROLLER BOARD; THE SECURITY KEY IS GLUED IN IT'S
PROPER LOCATION; ETC.).
4.13.9 REMOVE ANY TOP COVER (COVER PLATE) PANELS IN WHICH A FLOPPY DRIVE
OR TAPE DRIVE WILL BE LOCATED.
4.13.10 INSTALL THE TOP COVER ON THE SYSTEM AND SECURE WITH THE FIVE
SCREWS AT THE BACK OF THE CHASSIS.
4.13.11 INSTALL THE SSN LABLE ABOVE THE SILVER ID TAG ON THE BACK OF THE
SYSTEM.
4.11.12 IF THE SYSTEM IS A MODLE 4129, THEN COVER OLD MODLE NUMBER (4127)
WITH NEW LABLE. ALSO, COVER THE "TVP" LABLE ON THE SILVER TAG
WITH A BLANK SILVER LABLE.
4.13.13 INSTALL THE MAI LOGO ON THE FRONT BEZEL PER MODEL TYPE AS SHOWN:
LEFT TOP CORNER (MODEL 4129) (MODEL 4127)
------------------------------- ------------------
LOGO----> | |------| | |------| |
| ------------|-----------| | --------------- |
| | | | | DISK/TAPE | |
| | KEY | | |--------------| |
| ----------------------------- | |
| | |
(SYSTEM LAYING FLAT) (UPRIGHT SYSTEM) 4.13.14 COVER SYSTEM WITH PLASTIC BAG AND INSTALL IN THE PACKING CARTON
WITH THE FRONT OF THE SYSTEM IN THE DIRECTION OF THE PACKAGING
ARROW.
4.13.15 INSTALL THE PACKAGING TOP COVER WITH ARROW POINTING TO THE
FRONT OF THE SYSTEM.
4.13.16 INSURE THAT THE PROPER AC CORD (110 OR 220 VAC) IS ADDED INSIDE
THE SHIPPING CARTON.
4.13.17 MAKE UP A WHITE BOXING TAG (WITH BARCODE) SHOWING THE SYSTEM
PART NUMBER, SERIAL NUMBER AND SSN. APPLY THE TAG OVER THE TOP
OF THE OLD BOX TAG .
4.13.18 MAKE UP A BARCODE SERIALIZATION SHEET USING THE LAZER PRINTER
AND THE BARCODE PROGRAM.
4.13.19 INSURE THAT ALL ITEMS REQUIRED ON THE MSO ARE CHECKED OFF ON THE
MSO PAPER WORK.
4.13.20 LOG SYSTEM INTO "BITS" TERMINAL AS BEING COMPLETED.
4.13.21 MOVE ALL ITEMS TO PRE-SHIP AREA.