MAI 110/210/310/410/1600 System Test Procedure
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MAI 110/210/310/410/1600 System Test Procedure |
COVER SECTION TABLE OF CONTENTS
PARA. TITLE
1.0 GENERAL INFORMATION
1.1 SCOPE
1.2 REFERENCE DOCUMENTS
1.3 TEST EQUIPMENT
2.0 TEST FLOW
3.0 SYSTEM SET-UP
3.1 HARDWARE REQUIREMENTS
3.2 SOFTWARE REQUIREMENTS
3.3 BOARD SWITCH SETTINGS
3.4 SYSTEM ASSEMBLY AND CABLING
4.0 SYSTEM START-UP
4.1 PRECAUTIONS
4.2 FRONT PANEL DESCRIPTION
4.3 POWER
4.4 LOADING THE SYSTEM
5.O FORMATTING
5.1 REFERENCE DOCUMENTS
5.2 5 1/4" WDD FORMATTING
5.3 PRIAM FORMATTING
5.4 SYSTEM SERIAL NUMBER 6.0 LOADING THE O/S
7.0 SYSTEM BURN-IN
7.1 BASS
7.2 BACKVERF
8.0 FINAL TESTING
8.1 PRINTER TEST/POWER FAIL
8.2 DIAGNOSTIC FINAL TEST
8.3 QUALITY CONTROL FINAL TEST
8.4 PRESHIP
9.0 DIAGONOSTICS
9.1 REFERENCE DOCUMENTS
9.2 SILVER
9.3 :CPU/:LCPU DIAGNOSTICS
9.4 :MT512/:MT128 MEMORY DIAGNOSTICS
9.5 :IMLC DIAGNOSTIC
9.6 :MCS DIAGNOSTIC
10.0 RETEST REQUIREMENTS
10.1 REFERENCE DOCUMENTS
10.2 BOARD RETEST
10.3 PERIPHERALS
11.0 BAR CODE KIT
11.1 SCOPE
11.2 REFERENCE DOCUMENTS
11.3 TEST EQUIPMENTS
11.4 SELF-TEST
11.5 SYSTEM TEST
1.1 SCOPE
This document encompasses all the procedures necessary to test all
13XX/1600 systems at the system level. 1.2 REFERENCE DOCUMENTS
DOC. NO. DOC.
514001 SCC Fixed Disk
514101 Product Structure Chart
515001 SCS (System Configuration Spec.) 4001 System
515901 SSS Level 4
011308 13XX Diagnostics - User Guide
020010 Silver Diagnostic System Spec FIGURE 1-1 : DOCUMENT CROSS REFERENCE TABLE
THEORY
PRODUCT TEST OF DIAGNOSTIC
P/N ITEM SPEC SPEC OPERATION SPECS
------------------------------------------------------------------------------
011127/
901416 PRTR CTRL 011049
------------------------------------------------------------------------------
011127/011307
901420 8-WAY 500538 020013/14
------------------------------------------------------------------------------
011127/
901487 PRTR CTRL 011049
------------------------------------------------------------------------------
011127/011307
901708 4-WAY 020013/14
------------------------------------------------------------------------------
500568 011130/
903028 FIXED DISK CTRL 500559 503001 502043 020011
------------------------------------------------------------------------------
011151/
903030 MTC CTRL 500567 500142 500143 020012
------------------------------------------------------------------------------
903034 MEMORY P/S 500127 500141 504000
------------------------------------------------------------------------------
903038 CPU P/S (OLD) 500130 503003
------------------------------------------------------------------------------
903044 CPU (1300) 500147 011308
------------------------------------------------------------------------------
903068 LCPU 500132 011308
------------------------------------------------------------------------------
903070 LCPU AUX 500132 504022 011308
------------------------------------------------------------------------------
903081 FRONT PANEL
------------------------------------------------------------------------------
903083 BISYNC CTRL 500589 503004
------------------------------------------------------------------------------
903145 BACKPLANE 500611
------------------------------------------------------------------------------
903149 CPU ACCESS 500147 011308
------------------------------------------------------------------------------
903151 128/64K MEMORY 500608 503009 011183
------------------------------------------------------------------------------
903177 32K IMLC 500607 011065
------------------------------------------------------------------------------
011127/011307
903242 8-WAY 020013/14
------------------------------------------------------------------------------
903288 36A CPU P/S 500688 502033 504036
------------------------------------------------------------------------------
011151/
903310 MTR/MTS CTRL 500619 503026 504039 011172
------------------------------------------------------------------------------
903355 64K IMLC 503090 502041 011065
------------------------------------------------------------------------------
011151/
903426 MCS CTRL 500769 503112 504046 011264
------------------------------------------------------------------------------
903456 512/256K MEMORY 500827 503146 011183
------------------------------------------------------------------------------
011130/
903460 WDD CTRL 500829 020011
------------------------------------------------------------------------------
1. Volt/Ohm (DMM) - Fluke 8026B or equivalent.
2. IMLC Loopback connector.
3. 8-way Loopback connector.
4. Hardware and Software as specified in 3.0.
2.1 OVERVIEW
Refer to the Test Engineer for the test flow for system level testing.
A brief description of each major step of the test will be given
below. 2.2 SYSTEM SET-UP
The first step of the system test is to properly assemble and
cable the 13XX/1600 system. General requirements and references
are described in section 3.0. Details and descriptions of proper
configurations and assemblies are to be provided by manufacturing
engineering. 2.3 POWER-UP
For proper system operation, it is necessary to properly power up
and load the system. Refer to section 4.0 for all the necessary
precautions and procedures. 2.4 FORMATTING
The 5 1/4" WDD and the 154 Mb Priam disk drives require formatting
before use. All the procedures to format any 5 1/4" Rodime and
Micropolics WDD and any 14" Priam are described in section 5.0. 2.5 LOADING SOFTWARE
After the disk has been formatted, software may be loaded from
tape onto the disk. In general, the customer's O/S is loaded from
the BOSS tape. This is described in section 6.0. The general
loading procedure for loading any software is described in section
4.4. 2.6 BURN-IN
The system must be burned-in continuously for a period of 24
hours. During this time, the system must undergo diagnostic
testing or run the system exerciser, BASS. All details of burn
time and program operation are described in section 7.0. 2.7 FINAL TEST
The final test includes a system power fail test, running final
diagnostics, and performing any necessary quality control
functions. Details are given in section 8.0.
The system must be assembled according to the customers ETR. Use
this section as a general reference and guideline in setting up
the system. Refer to manufacturing assembly aids and
configuration instructions for specific details. All PCBs, unless
OEM, must have a white final test stamp. If the test stamp is not
on the board, the board may not be used in the system.
Figure 3-1 gives the most commonly used parts of a 13XX/1600
system. The last column describes any special notes or
instructions pertinent to the configuration of the system.
FIGURE 3-1 : SYSTEM PART NUMBERS AND CONFIGURATION NOTES
Part
Description P/N Notes
----------- --------- -----
Chassis 906064-001
CPU P/S 903288-001 36A Power Supply
Memory P/S 903034-001
Memory 903151/903456-00X 128K/512K boards
CPU Set (2 boards)
Standard 903044 & 903149-001 128K max. memory in system
Lightning 903068-001 & 903070-001 Requires 36A P/S
8-Way 901420 or 903242-00X
Disk Controller
Priam FDC 903028-001
5 1/4" WDD 903460-00X -002 for RO, -003 for MIC
Tape Controller
MTC 903030
MTR/MTS 903310-001
MCS 903426-001
Printer Controller 901416/901487 Used for 150/300 LP or MVP
Tape Drive
MTC 84010X-001
MCS 84030X-001
MTS 84020X-001
Disk Drive
22Mb Rodime 400413-002 44MB = 2 RO drive system
43Mb Micropolis 400549-001 86MB = 2 MIC drive system
33Mb Priam 400379-004
66Mb Priam 8501XX-003/4
154Mb Priam 8501XX-001/2
Adaptec Controller 907649 Used only with RO and MIC system
Video Terminal
EVDT 8309XX-00X
15"MDT(Dataword) 8302XX-0XX
Printer
150/300 LP 82010X-0XX
MVP 8214XX-00X
Whisper 8213XX-0XX
Okidata 8210XX-0XX
Diablo 8206XX-0XX
Power Supply 400446-002 Used only with Adaptec board.
Required Cabling
The following describes all the software necessary for system
level testing: 1. MTC and MTS tapes containing TIF, :FORMS, %SCRUB, FORMP,
FORMAP.
2. All Operating Systems will be configured on tape (MTC or MTS)
according to the customer's BOSS sheet supplied by MLS.
3. Known Good Test tape (blank and previously initialized).
4. Test tape containing a general, maximally configured system
configuration. This tape will be used in case of problems
with the customer's software or if the customer's BOSS is
missing or not included. The test tape shall include all BASS
programs, diagnostics, and system utilities. 3.3 BOARD SWITCH SETTINGS
Before installing the PCBs into the system, all switches must be
set according to figure 3-2 to ensure proper operation. FIGURE 3-2 : BOARD SWITCH AND JUMPER SETTINGS
P/N* NO./LOC TYPE (1) INSTRUCTIONS**
------ ------- ------ -----------------------------------
901420 8/8B-8M DIP Set for 9600 for VDT - switch #1 ON.
and 5A JUMPER Depends on 8-WAY position. (2)
903242
------------------------------------------------------------------------------
903044 4/edge THROW Set S1-S4 depending on type of LOAD. (3)
F2 JUMPER Leave Empty.
1N JUMPER Connect one pin jumper.
------------------------------------------------------------------------------
903068 7B JUMPER Connect jumper E1/E2. (3)
------------------------------------------------------------------------------
903070 4/edge THROW Set S1-S4 depending on type of LOAD. (3)
------------------------------------------------------------------------------
903149 10E,10F DIP Set for 9600 BAUD. (3)
------------------------------------------------------------------------------
903151 3N DIP S1 according to memory configuration. (4)
and
903456
------------------------------------------------------------------------------
903177 8M DIP Switch 4 ON, all others OFF. (5)
------------------------------------------------------------------------------
903310 edge DIP Set switch 1 OPEN(OFF) position for MTR.
Set switch 1 and 4 OPEN for a MTS drive.
------------------------------------------------------------------------------
903355 7R DIP Set switches 2 and 6 ON. (5)
9J JUMPER All sets jumped, except from pin 3 to 4.
9N JUMPER All sets jumped, except from pin 3 to 4.
------------------------------------------------------------------------------
903426 edge DIP Set all switches OPEN (off).
------------------------------------------------------------------------------
907649 edge JUMPER Refer to Test Engineer for jumper setting.
------------------------------------------------------------------------------ * PCBs with no jumpers or switches to be set are not listed.
Dash numbers are intentionally omitted.
** For more details on switch settings on peripheral devices (disk drives,
printers, tape drives, etc.), refer to manufacturing assembly aids.
(1) See Test Engineer for setting DIP switches.
(2) See Test Engineer for 8-way jumper settings.
(3) See Test Engineer and section 4.4 for CPU and LCPU description.
(4) See figure 3-3 for 903151 and figure 3-4 for 903456 memory switch
settings.
(5) The IMLC switches are being set for ICOM. This assumes that DataWord
II terminals will be connected to the system.
FIGURE 3-3 : 128K (9O3151) MEMORY BOARD SWITCH SETTINGS AMOUNT
C1 C2 C3 C4 OF
MEMORY
----------------------------------------
1 0-32K
1 1 1
0 32K-64K
----------------------------------------
1 64K-96K
0 1 1
0 96k-128K
----------------------------------------
1 128K-160K
1 0 1
0 160K-192K
----------------------------------------
1 192K-224K
0 0 1
0 224K-256K
----------------------------------------
1 256K-288K
1 1 0
0 288K-320K
----------------------------------------
1 320K-352K
0 1 0
0 352K-384K
----------------------------------------
1 384K-416K
1 0 0
0 416K-448K
----------------------------------------
1 448K-480K
0 0 0
0 480K-512K
----------------------------------------
FIGURE 3-4 : 512K (9O3456) MEMORY BOARD SWITCH SETTINGS
AMOUNT
C1 C2 C3 C4 OF
MEMORY
----------------------------------------
1 1 X X 0-128K
----------------------------------------
0 1 X X 128-256K
----------------------------------------
1 0 X X 256-384K
----------------------------------------
0 0 X X 384-512K
----------------------------------------
X= don't care DIRECTIONS(FOR BOTH MEMORY BOARDS):
Find the block of memory in the right hand column that
represents the amount of memory on the board. The block
selected should be the largest block of memory the board is
configured for, but not exceeding that amount. For example, on
the 903151 board, choose 96-128K, not 128-160k, for a 128k
board. If the switches are set for a smaller amount, the system
will only see that smaller amount.
The system must be properly assembled and cabled in order to
ensure proper operation and testing. Given the necessary hardware
as per 3.1, the system must be assembled and cabled as shown in
manufacturing assembly drawings. It is crucial that all PCBs are
inserted into their proper slot. It is important that all cables
are connected to the proper connector with pin #1 in the correct
location.
FIGURE 3-12 : DISK CONTROLLER JUMPER SETTINGS CONNECT JUMPER DRIVE TYPE
-------------- ----------
FROM TO DRIVE 0 DRIVE 1
---- ---- ------- -------
R T 22MB NONE
R T 22MB 22MB
R S 43MB NONE
R S 43MB 43MB SET ADAPTEC JUMPER (DEPENDING ON THE TYPE OF DRIVES INSTALLED)
1. Always make sure that all boards and cables are properly installed
and fully seated. Any improper connections may cause damage to the
system or may cause errors that are difficult to find. See Test
Engineer for the chassis and cabling diagrams.
2. Always have power off when installing or removing cables or boards.
Damage to boards can occur when power is on.
3. Verify that the boards are in their correct slots and that all
jumpers and switches are properly set.
The following describes the use and function of the front panel
controls. 1. POWER - This switch, when depressed, powers up the system after
the two power switches located on the chassis are on.
2. DISC READY - This light indicates that the disc attached to the
system is up to speed and ready for use.
3. LOAD - When this is depressed, the system will load from the
selected disk or tape drive.
4. TEST - This switch is equivelant to the third CPU sense switch.
It is used for ALT/LOAD and operator interrupt during some
diagnostics. The red TEST light indicates that the switch
is activated.
5. CLEAR - This serves as a console interrupt to halt the execution
of a program without shutting off power.
6. RUN - This green light indicates the system is on and not in a
halt condition.
7. HALT - When the red halt light comes on, the system is no longer
running. This generally indicates a problem with the
system. It is usually necessary to re-LOAD the system
after a halt condition.
8. RESERVE - This amber light indicates the Service Switch is on and
supplying power to the memory boards.
The following switches must be on to have complete system power.
1. Main Power (circuit breaker) switch located on the chassis.
2. Service switch located on the chassis.
3. Power switch located on the front panel. The green light above the front panel power switch will come on when
power is on. Plug-in and power up all peripheral devices to be used
with the system.
After power is applied, there are several ways to load the software
into the system. 4.4.1 LOADING THE O/S FROM DISK
Use the following steps to automatically load OSBBII from
disk: 1. Set all CPU switches to the right.
2. Depress the LOAD button on the front panel. The Basic Four
proprietary message will appear on the video screen followed
by the system serial number, the software revision level ,
and finally the loading of OSBBII into memory.
3. Depress the Return key=<CR>.
4. Set the date and time as prompted.
5. <CR> until the following prompt appears: READY
> 6. The operator may now run any program that operates under the
O/S by typing: START XXX, "program"
(Where XXX is the number of pages of memory necessary to run
the "program". E.G. - START 128, "BASS".) 4.4.2 ALT/LOAD DISK
Alternate loading, ALT/LOAD, allows the operator to run
standalone, self-configuring programs not run under OSBBII. Use
the following steps to ALT/LOAD from a fixed disk. 1. Set the CPU switches to the right as in 4.4.1.
2. Depress and hold the TEST button on the front panel while
toggling the LOAD button.
3. As an alternate method to steps 1 and 2, set CPU sense
switch #3 (TEST switch) to the left. Depress the LOAD
button.
4. After the proprietary message is displayed, the VDT will
then prompt: ENTER CR TO SELECT VDT
5. Enter a <CR> and the VDT will respond with:
ENTER PROGRAM NAME
6. Type in the name of the program to be run. If an error is
made deppress MB-I or reload. 4.4.3 ALT/LOAD FROM TAPE
The procedure to ALT/LOAD from tape is the same as for disk,
except for the CPU switch settings. 1. MTC: All switches to the left.
2. MTR(MTS): Switch #2 and #3 to the left, #1 and #4 to the
right.
3. MCS: All switches to the left. The following procedures describes the methods to be used in formatting
a 5 1/4" Rodime or Micropolis Winchester Disk Drive (WDD) and a 14"
Priam disk. Also included are instructions for installing or changing
the system serial number.
011367 REV B :FORMS Program Spec
020009 REV E FORMAP/FORMP Program Spec
011017 REV C Track Interaction Format 5.2 5 1/4" WDD FORMATTING
5.2.1 FORMATTING SPECIFICATIONS
1. The disks may be formatted using either the Full Surface
Certification or the Track Interaction Format.
2. A Micropolis drive must be rejected if it contains more than
52 total defects, or more than four tracks with multiple
defects. All 52 defects may be on one surface.
3. A Rodime drive must be rejected if it contains more than
eight total bad spots or if one head has more than three bad
spots.
4. Cylinder 0, Head 0 must always be error free. 5.2.2 FORMATTING PROCEDURE
1. Insert the formatting tape containing the 5 1/4" WDD
formatting program :FORMS into the MTC drive.
2. Follow all the precautions as stated in section 4.1.
3. Power-up system as described in 4.3. The red light on the
adaptec board should come on for 5 - 10 seconds.
4. After the drives are ready (approx. 30 seconds), tape
ALT/LOAD as per 4.4.3.
5. The remainder of the procedure is entirely interaction
between video monitor and the operator.
** "VDT:" will represent the video prompt displayed on the
screen.
** "OP:" will represent the response the operator will type
into the terminal.
** Square Brackets "[]" are comments.
6. VDT: ENTER CR TO SELECT VDT OP: <CR>
7. VDT: ENTER PROGRAM NAME
OP: :FORMS
8. VDT: :FORMS - DIAGNOSTIC FORMATTER - REV. A0X*0X
PLEASE ENTER FMD CONFIGURATION.
1) 22MB 5 1/4" FMD [1 Rodime Drive]
2) 44MB 5 1/4" FMD [2 Rodime Drives]
3) 43MB 5 1/4" FMD [1 Micropolis Drive]
4) 86MB 5 1/4" FMD [2 Micropolis Drives]
ENTER SELECTION>>> OP: 1,2,3, or 4 <CR> [It is critical to select the proper
configuration.] 9. VDT: INITIALIZATION TAKING PLACE....
[There will be a short wait before the next prompt.]
DRIVE HAS NEVER BEEN FULLY CERTIFIED. THEREFORE, ONLY
OPTIONS 4 AND 8 WILL WORK. CR TO CONTINUE. OP: <CR>
10. VDT: XXMB 5 1/4" FMD [XX depends on selected configuration]
1. SURFACE READ
2. FAULT MAP REPORT
3. SELECTED SECTOR CERTIFICATION
4. PRIMARY FULL SURFACE CERTIFICATION
5. LOGICAL/PHYSICAL SECTOR TRANSLATION
6. SECTOR ZERO RECOVERY
7. CHANGE SYSTEM SERIAL NUMBER
8. TRACK INTERACTION FORMAT
ENTER SELECTION>>> OP: 4 <CR>
11. VDT: THIS TEST DESTROYS DISK INFORMATION
(R=RETURN, C=CONTINUE) OP: C <CR>
12. VDT: SHALL WE CLEAR THE PREVIOUS FAULT MAP?
(N=NO, Y=YES, R=RETURN TO MENU) OP: N <CR>
13. VDT: ENTER NUMBER OF PATTERNS TO BE USED(5-14)>>>
OP: 10 <CR>
14. VDT: NOW FORMATTING WITHOUT BAD SPOTS. PLEASE WAIT.
[The red adaptec light will begin flashing. After
several minutes it will go off and "." will appear one
by one on the screen. It will take approximately .18
min/1 Mb/pattern for Full Surface Certification.] 15. [When certification is complete one of the following
prompts will be displayed.] VDT: NO BAD SPOTS WERE FOUND. CR TO CONTINUE.
OP: <CR>
or
VDT: NOW PREPARING FAULT MAP FOR DISPLAY. SHALL WE DISPLAY
THE FAULT MAP? (N=NO, Y=YES) OP: N <CR>
16. VDT: WOULD YOU LIKE TO ADD A BAD SPOT TO THE FAULT MAP?
(N=NO, Y=YES) OP: Y <CR> [Unless there are no bad spots listed on the
disk or R/I sheet] 17. VDT: WHAT DRIVE?(0 OR 1)>>>
OP: 0 or 1
18. VDT: ENTER CYLINDER (DECIMAL) RANGE = 0 to CCC
OP: CCC <CR> [CCC is cylinder of bad spot]
19. VDT: IS THIS CORRECT?(N=NO, Y=YES)>>> CCC
OP: Y <CR>
20. VDT: ENTER HEAD (DECIMAL) RANGE = 0 to H
OP: H <CR> [H is head no. of bad spot]
21. VDT: IS THIS CORRECT?(N=NO, Y=YES)>>>
OP: Y <CR>
22. VDT: [For rodime- ]
ENTER SECTOR (DECIMAL) RANGE = 0-SS [for Micropolis- ]
ENTER BYTES FROM INDEX (ECIMAL) RANGE = 0-BBBBB TERMINATE INPUT WITH CARRIAGE RETURN>>>
OP: SS or BBBBB <CR>
[SS is bad sector, BBBBB is BFI of bad spot. If
necessary, refer to figure 5.1 for a sector to BFI
translation.] 23. VDT: IS THIS CORRECT?(N=NO, Y=YES)>>> SS or BBBB
OP: Y <CR>
24. VDT: IS THIS THE CORRECT BAD SPOT? (N=NO, Y=YES)
OP: N or Y <CR> [Make sure all the inputs are correct.]
25. VDT: [If N is selected, the following will be displayed: ]
WOULD YOU LIKE TO ADD A BAD SPOT TO THE FAULT MAP?
(N=NO, Y=YES) [If Y was selected, the following will be displayed: ]
ADDING TO THE FAULT MAP
WOULD YOU LIKE TO ADD ANOTHER? (N=NO, Y=YES) OP: Y or N <CR>
[If there are more bad spots to enter "Y". This will
continue the loop and return to the program to step
17. If all bad spots have been entered, type "N".
Selecting NO will cause the program to continue with
step 26.] 26. VDT: .....PLEASE WAIT.
[It will take approximately 2-3 minutes for a response]
FORMATTING COMPLETE. CR TO CONTINUE. OP: <CR>
27. VDT: ENTER SERIAL NUMBER IN THE STANDARD FORM>>>
OP: XXX-XXXXX <CR> [Type in correct serial number.]
28. VDT: IS THIS THE CORRECT SERIAL NUMBER? (N=NO, Y=YES)>>>>
XXX-XXXXX OP: N or Y <CR>
29. VDT: SECTOR ZERO HAS BEEN RECOVERED. CR TO CONTINUE.
OP: <CR>
30. VDT: FAULT MAP SAVED. CR TO CONTINUE.
OP: <CR>
31. VDT: [The main menu will reappear. At this point the
formatting process is complete. The O/S can now be
loaded from tape onto the disk.]
In most cases, only the 154Mb Priam disk needs to be formatted.
However, there may be cases in which any of the Priam disks need
to be formatted. Use the following steps to format any of the 14"
Priam fixed disks. 1. Power up the system according to sections 4.1, and 4.3.
Following section 4.4.3, ALT/LOAD the system from the
appropriate formatting tape (MTC or MTS) containing the latest
revision of FORMP. Note: Do not use FORMAP. TIF is acceptable to use for
formatting. The procedure for either FORMP or TIF is
essentially the same. 2. The following message will be displayed:
ENTER NUMBER OF HEADS (03, 07):
3. Enter 3 for the 33 or 66 Mbyte drives, 7 for the 154 Mbyte
drives.
4. The VDT will then display: IS XX THE CORRECT NUMBER OF HEADS IN THIS DRIVE (Y/N)?
5. The operator, making sure the number is correct, will enter: Y
6. The following will be displayed: ENTER MODEL-SERIAL NUMBER:
7. The operator will enter the correct serial number:
XXX-XXXXX.
8. The VDT will respond:
IS THIS CORRECT (Y/N)?
9. The operator will answer: Y <CR>
10. The VDT will display the main menu: 1) SURFACE READ
2) FAULT MAP REPORT
3) SELECTED TRACK CERTIFICATION
4) PRIMARY FULL SURFACE CERTIFICATION
5) LOGICAL SECTOR TO SECTOR, HEAD, CYLINDER
6) SECTOR ZERO RECOVERY
7) CHANGE SERIAL NUMBER ENTER SELECTION:
11. Enter: 4 <CR>
12. The VDT will display: NO ENTRY IN THE MAP
INPUT THE NUMBER OF PATTERNS TO BE USED (5-14):
13. The operator will enter: 5 <CR>
14. The formatting process begins automatically, printing out "."
The VDT displays bad sectors immediately as they are found.
15. At the end of the process, the VDT prompts: TYPE CR TO CONTINUE
16. Enter a <CR> to return to the main menu of step 10.
17. To enter bad spots, select option 3, Selected Track
Certification.
18. The VDT will display: ENTER HEAD NUMBER (0- X DEC):
19. Enter the head number where the bad spot is located, <CR>.
20. The VDT will respond: ENTER CYLINDER NUMBER (0-XXXX DEC):
21. Enter the appropriate cylinder number, <CR>
22. The VDT will then display:
HEAD XX CYLINDER XXXX
RE-ASSIGN WITHOUT TESTING?(Y/N)
23. The operator will enter: Y <CR>
24. The VDT will prompt: TYPE CR TO CONTINUE
25. Enter <CR> to return to the main menu. Repeat steps 18-24 as
often as needed to enter all bad spots not found during the
formatting process.
To change the SSN on the disk after the initial formatting process
has been completed, use the following procedures: 5.4.1 5 1/4" WDD
1. Follow section 5.2.2, steps 1-8, to ALT/LOAD :FORMS from the
tape. Select the apropriate drive configuration.
2. The VDT will display the SSN and the selected drive type
above the menu listed in step 10.
3. The previous SSN entered during the previous formatting will
be displayed.
4. If the serial number on the tape is incorrect, the tape must
be reconfigured with the correct serial number. If the SSN
on the disk is not what it should be, select option 7, Change
System Serial Number.
5. The VDT will display: ENTER SERIAL NUMBER IN THE STANDARD FORM>>>
6. The operator will enter the serial number, XXX-XXXXX.
7. The VDT will ask: IS THIS THE CORRECT SERIAL NUMBER?(N=NO,Y=YES)>>> XXX-XXXXX
8. The operator will verify that the correct serial number has
been answered and then type: Y <CR>
9. The VDT will responed: SERIAL NUMBER HAS BEEN CHANGED. CR TO CONTINUE.
10. Enter a <CR> to return to the main menu.
5.4.2 14" PRIAM
1. Follow steps 1, 4, and 5 of section 5.3. The VDT will then
display the main menu of step 10. Unlike :FORMS, FORMP and
TIF do not display the existing serial number.
2. Enter: 7 <CR>
3. The VDT will prompt: ENTER MODEL-SERIAL NUMBER:
4. Enter the correct serial number: XXX-XXXXX
5. The VDT will respond:
XXX-XXXXX
IS THIS CORRECT(Y/N)? 6. Answer appropriately, "Y" or "N", <CR>.
7. The VDT will respond: TYPE CR TO CONTINUE
8. <CR> to return to the main menu. To complete the process, do
a Sector Zero Recovery by entering: 6 <CR>FIGURE 5-1 : BFI TO SECTOR TRANSLATION
Byte Count Sector Degrees Byte Count Sector Degrees
0-313 0 1 - 10.8 5338- 5651 17 184.5-195.2
314-627 1 10.9- 21.6 5652- 5965 18 195.3-206.1
628-941 2 21.7- 32.5 5966- 6279 19 206.2-217.0
942-1255 3 32.6- 43.3 6280- 6593 20 217.1-227.8
1256-1569 4 43.4- 54.2 6594- 6907 21 227.9-238.7
1570-1883 5 54.3- 65.0 6908- 7221 22 238.8-249.5
1884-2197 6 65.1- 75.9 7222- 7535 23 249.6-260.4
2198-2511 7 76.0- 86.7 7536- 7849 24 260.5-271.2
2512-2825 8 86.8- 97.6 7850- 8163 25 271.3-282.1
2826-3139 9 97.7-108.4 8164- 8477 26 282.2-292.9
3140-3453 10 108.5-119.3 8478- 8791 27 292.9-303.8
3454-3767 11 119.4-130.1 8792- 9105 28 303.9-314.6
3768-4081 12 130.2-141.0 9106- 9419 29 314.7-325.5
4082-4395 13 141.1-151.8 9420- 9733 30 325.6-336.3
4396-4709 14 151.9-162.7 9734-10047 31 336.4-347.2
4710-5023 15 162.8-173.5 10047-10416.6 32 Pad 347.3-360.0
5024-5337 16 173.6-184.4
Once the system is completely assembled and the disks are properly
formated with the correct serial number, it is necessary to load the
O/S (operating system) onto the disk. 1. Obtain the customer tape containing the properly configured O/S as
per the BOSS sheet. If this is not immediately available, use the
test tape containing a general and maximally configured system. It
is necessary to have an O/S with a configuration equivalent to or
larger than the assembled system, in order to proceed with testing.
2. Insert the tape into the appropriate tape drive.
3. ALT/LOAD the system as per 4.4.3.
4. When prompted, enter: *SRCFL <CR>.
5. When *SRCFL is completed, the VDT will display: SYSTEM RECOVERY: SSN=XXX-XXXXX
TRANSFER COMPLETE
LOAD OSBBII FROM TAPE 6. ALT/LOAD again, this time entering "OSBBII".
7. If more than one tape drive is configured on the system, the VDT
will then display: ENTER TAPE DEVICE NAME OR CR FOR R0
8. Enter a <CR> to select an MTS or MTR drive. For an MTC drive type:
C0 <CR>
9. The VDT will display the tape label and ask:
IS THIS THE CORRECT TAPE (Y/N)?
10. Assuming the correct tape has been installed, type: Y <CR>
11. The system will begin loading the entire tape onto the disk.
12. When the procees is complete, the system must be reloaded as per
4.4.1. The following are the system burn-in requirements, which must be
completely satisfied before the system may be shipped. 1. All 13XX/1600 systems must have 24 hours minimum burn-in time.
2. The 24 hours are accumulated by running BASS or any part of BASS,
BACKVERF, or any diagnostic program listed on sections 8.1 and 8.2.
Formatting time may not be included in the 24 hour burn time.
3. Run %M15, selection 17 DDUU*U of BASS, once at the beginning of the
burn-in cycle. Run BACKVERF once after BASS has been run at the
end of the burn-in cycle.
4. The following BASS programs must be run consecutively and
continuously during the course of the 24 hour burn-in when the
other required tests are not being performed: Program Program* Program Program
Name Number Type Name Number Type
------- -------- ----- ------- ------- -----
%V03 3 Video %D21 12 Disk
%V04 4 Video %D23 14 Disk
%V05 5 Video %D24 15 Disk
%V06 6 Video Loop 18
%V07** 7 Video 5. The BASS printer test %P11, number 11, must be run at least once at
the beginning of burn-in and once during final test.
6. The diagnostics listed in section 8.2 must be run once at the end
of the burn-in cycle. This time may be included in the 24 hour
burn time. The operating instructions and number of required
passes for each diagnostic is described in section 9.0.
7. If any part is replaced in the system, the new part must meet all
the requirements of burn-in whether performed on the system under
test or on a captive system.* The program number in BASS may vary depending on the O/S level.
** %V07 requires that the O/S has been configured with an input buffer.
BASS is a system exerciser for peripherals and their controllers. It
is run under the O/S. Refer to document 011308 for more details on
BASS and for reference to other related documents. 1. LOAD the system as per 4.4.1.
2. The VDT will respond with: READY
>
3. The technician will type: START 128, "BASS" <CR>
4. The VDT will display: BASIC/FOUR ALL PURPOSE SERVICE SYSTEM REV: A20*04
SYSTEM DATE IS: XX/XX/XX
DO YOU WANT TO CHANGE IT: (Y/N) 5. The technician will type: N
6. The VDT will display: SYSTEM TIME IS: XX:XX
DO YOU WISH TO CHANGE IT? (Y/N) 7. The technician will type: N
8. The VDT will display: BASIC/FOUR ALL PURPOSE SERVICE SYSTEM
1. B/4 SERVICE SYSTEM
2. INSPECTION CYCLE
3. BURN-IN CYCLE
4. DISPLAY/PRINT PREVIOUS TEST RESULTS ENTER YOUR SELECTION (CR=END):
9. The technician will type 3 for continuous burn-in and type 1 to
select an individual program.
10. For the burn-in process, the VDT will display WOULD YOU LIKE TO TEST C0? (Y/N)
11. If an MTC is to be tested, the technician will type: Y
12. If the MTC drive is not turned on or properly connected to the
system, the VDT will respond: ERROR 0 ON OPEN OF C0, UNIT MUST BE ON WITH A SCRATCH TAPE
INSERTED (CR TO RETRY, CTL-I TO SKIP) 13. If the MTC is to be used, properly connect it and enter a <CR>.
The VDT will then ask: WOULD YOU LIKE TO TEST R0? (Y/N)
14. If a MTR/MTS is to be used, type Y. If an MTC is already being
used the answer must be N or CTL-I to skip.
15. The VDT will display: BASIC/FOUR ALL PURPOSE SERVICE SYSTEM
BURN-IN CYCLE
THE FOLLOWING DISKS WILL BE TESTED ON
THIS SYSTEM 0
DISK O - - - - - - - - -Y
ENTER NO. TO CHANGE OR CR IF OK: 16. The technician will DEPRESS <CR>. The VDT will display:
FIXED OR REMOVABLE DISKS? (F/R)
17. The technician will type: F
18. The VDT will display: NO OF CONFIGURED TERMINAL PORTS
TERMINAL: O
ENTER TYPE: 1=7260, 2=7250, 3=7220/7230, 4=N/A, 5=7270/7330,
6=SERIAL PRINTRONIX, 7=4308 (ODT),8=4309 (OEM), CR=DO NOT TEST: 19. The technician will enter the type of terminal to be tested or
<CR>.
20. The VDT will display: CONFIGURED PRINTERS: LP, P1, P2 ......
ENTER THE NAME OF THE PRINTER(S) YOU WISH TO TEST(CR=NONE):
21. The technician will enter the printer(s) to be tested.
22. The VDT will respond: NO. OF PRINTERS TO BE TESTED IS X
ENTER PRINTER TYPE"XX"
(1=3100, 2=35/360, 3=3102-REMOTE,4=3510/3150,
5=3510J/3160-KANA,6=3511, 7=3220/3230/3233, 8=4202/05/06,9=4210,
10=325X, 11=S/10 SLAVE,CR=DO NOT TEST) 23. The technician will enter the type of printer to be tested or
<CR>.
24. The VDT will display a list of selected entries, followed by: ENTER ONE OF THE FOLLOWING: (A=ADD, OR FILE? (Y/N):
D=DELETE, R=REVIEW, CR=EXECUTE) 25. The technician will enter <CR>. (However, verify that the
programs listed in section 7.0, step 5, are included.)
26. The VDT will display: DO YOU WISH TO LOG RESULTS ON PRINTER? (Y/N)
27. If this is desired and a printer is available, the technician
will type: Y <CR>
28. The VDT will display: PRINTER TYPE TO USE
29. The technician will enter the printer type "LP", "P1", or "P2",
etc. 30. The VDT will display:
DO YOU WANT TO LOG ERRORS TO THE ERROR FILE? (Y/N):
31. The technician will type: Y
32. The VDT will display: DO YOU WISH TO RESET ERROR FILE? (Y/N):
33. The technician will type: Y <CR>
34. The system will begin executing the selected tests. At the
completion of each test, the system will automatically begin
executing the next test. After completion of the last test, the
VDT will loop on the display of the tests performed.
35. Depress the ESCAPE key. This will return the operator to step 4.
Repeat steps 4-8.
36. Look at the error log by selecting option 4 from the BASS menu.
37. The error log will be displayed on the VDT, followed by:
CR TO EXIT
38. Enter a <CR>.
BACKVERF is a system tape utility used to verify that the MTC drive
and associated controllers are properly reading and writing data.
This test requires the use of a known good, labelled test tape. 1. The system must be loaded as per 4.4.1.
2. The VDT should finally prompt: READY
> 3. The operator will type:
START 64, "*MTC"
4. The Magnetic Tape Utility System Menu will be display, followed by:
ENTER SELECTION OR ? FOR HELP -
5. Type: 1 <CR> {Execute a procedure}
6. The VDT will display: ENTER A PROCEDURE NAME OR 'CR' TO EXIT OR ? FOR HELP -
7. Type: BACKVERF <CR>
8. The VDT will ask: IS THIS PROCEDURE CORRECT? (Y/N)
9. Enter: Y <CR>
10. The VDT will display: MOUNT TAPE, DEPRESS 'CR' WHEN READY. (CTL-IV TO ABORT) -
11. Enter a <CR>. The VDT will display the tape label and then ask:
IS THIS THE CORRECT TAPE? (Y/N)
12. Type: Y <CR>
13. The test will run for approximately 40 minutes. The VDT will
display: PROCEDURE SUCCESSFULLY COMPLETED
ENTER A PROCEDURE NAME OR CR TO EXIT 14. Also displayed will be the number of retries(soft errors). The
drive must be rejected if any track contains more than 10 write
retries. Any hard error requires the replacement of either the
drive, the controller PCBA, or possibly a cable.
15. After the test is completed, a <CR> will return the operator back
to the main menu. The following steps comprise the final test to be performed after the
system burn-in.
1. Run the BASS printer test, %P11, as per 7.0, step 6. Follow
section 7.1 for operating instructions. Allow the test to run
approximately one minute into the ripple pattern test.
2. Flip the main circuit breaker on the CPU chassis off.
3. After 20-30 seconds, flip the main circuit breaker back on.
4. Verify that the system continues functioning as before, running the
printer test %P11, and printing the following to the printer: PRINTER: P1 TEST: RIPPLE PATTERN TIME: XX.XXXX
PROGRAM: %P11 STATEMENT: XXXX ERROR: 9 OPERATION: PRINT 5. Depress the <ESCAPE> key on the keyboard, and wait for the VDT to
display: READY
> 6. Repeat steps 2 and 3.
7. Verify that after several seconds, the VDT responds with: ERROR = 9
READY
> 8. Power down the system and all the peripherals.
The following diagnostic tests must be run at least once toward the
end of the 24 hour burn-in period. Refer to section 9.0 for detailed
operating instructions and the number of required passes. All Systems - :LCPU or :CPU, :MT512 or :MT128, SILVER(FMD Test).
Run the following diagnostics if the system is configured for the
specific device - :IMLC, :MCS, SILVER(MTC Test), SILVER(MTR/MTS Test).
At this point, the formal testing at system level is complete.
However, before disassembling the system, quality control will run
several hours of tests according to their procedures.
Following the succesful completion of all system testing, including
the quality control tests, the system may be disassembled and sent to
the preship area. The only test requirement is that the system is
given a hipot test according to procedure PA00-50002.
The diagnostic tests are used to test specific PCBs and their
associated peripheral devices. They are useful in helping to pinpoint
specific problem areas. The diagnostics can only be run from an
ALT/LOAD as per section 4.4.2 or 4.4.3. Refer to the reference
documents for more detailed descriptions of any of the diagnostics. 9.1 REFERENCE DOCUMENTS
Latest Latest
Diag. Doc. Rev Diag. Doc. Rev.
---- --- --- ---- --- ---
13XX USER
GUIDE 011308 A SILVER 020010 A
:IMLC 011065 D SILVER(FMD) 020011 B
:LCPU 011308 A SILVER(MTC) 020012 A
:CPU 011308 A SILVER(MTS) 011172 A
:MT512 011183 A SILVER(VDT) 020014 A
:MT128 011183 A
:MCS 011264 A
Silver is a self-configuring set of diagnostics used to test
110/210/310/1600 system peripherals and their associated
controller boards. 1. ALT/LOAD SILVER as per section 4.4.2 or 4.4.3. (After loading
SILVER, the cursor should move to the upper left corner of the
screen).
2. After the configuration is displayed, depress the space bar as
the prompt says.
3. If the configuration is different than that of the system to
be tested, use MB-II to advance the cursor to the appropriate
area of the item to be changed/added/deleted.
4. Type the letter listed in the options menu that corresponds to
the item to be changed.
5. Enter one of the options displayed to reconfigure as desired.
6. Repeat step 3-5 as needed. Depress MB-I when complete and the
configuration is correct.
7. The RUN OPTIONS MENU will appear.
8. Enter a <CR>.
9. The diagnostics TESTS MENU will then be displayed. Enter the
number of the desired test, <CR>. 1 - for Fixed Media Disk test
2 - for MTC test
4 - for Video test
7 - for MTR test 10. The tests will execute on their own for approximately 5 to 15
minutes each.
:CPU is used for testing the model 1320 standard CPU set, P/N
903044 and 903149. :LCPU is used for testing the model 1350
'lightning' CPU set, P/N 903068 and 903070. During the final
test, allow this diagnostic to make at least 10 passes. 1. The system must have a minimum configuration as described in
section 3.1. Peripheral devices and their controller boards are
not needed, except for a VDT, and if a lightning CPU is used, an
8-way is also needed.
2. Refer to section 4.4.2 or 4.4.3 to power-up and ALT/LOAD the
system.
3. Enter ":CPU" for the standard CPU set or ":LCPU" for the
lightening CPU set.
4. The video monitor will display: 1320 (or 1350) CPU TEST
0123456789ABCDEF
DEPRESS CONSOLE INTERRUPT FOR CONTINUOUS TESTING 5. The operator has 10 seconds to depress the front panel CLEAR
switch. (The only operator intervention required to run the
diagnostics is via the console interrupt, the front panel
CLEAR button. If no response to a question is desired, do
nothing, there is an automatic time out.)
6. The monitor will display: DEPRESS CONSOLE INTERRUPT TO TEST BLOCK I/O
7. The operator will only hit the CLEAR if a print out is
desired, otherwise do nothing.
8. If the CLEAR was depressed in step 8 the monitor will
respond: DEPRESS CONSOLE INTERRUPT FOR PRINTER MODEL 3510
9. The operator will depress the console interrupt to select
printer model 3510, which is the standard LP.
10. After step 9 or 7, depending on the action taken, the
monitor will prompt: DEPRESS CONSOLE INTERRUPT TO HALT ON ERRORS
11. The operator has 10 seconds to depress the CLEAR switch.
12. The monitor will display:
DEPRESS CONSOLE INTERRUPT TO TEST SENSE SWITCHES
13. The operator has 10 seconds to depress the CLEAR switch.
14. The monitor will respond: SENSE SWITCH/OPTIONS
SET SS 15. The operator has 10 seconds to set all the CPU Sense
Switches to the LEFT.
16. If no errors occur, the monitor will display: RESET SS
17. The operator has 10 seconds to set all the CPU Sense
Switches to the RIGHT. 18. The VDT will diplay:
YOU HAVE 20+ SECONDS TO DEPRESS CONSOLE INTERRUPT
19. The operator will depress the CLEAR switch and the test will
begin and continue until the system is interrupted.
20. After each succesful test pass, the monitor will respond: TOTAL ERRORS = 0000 ON PASS NO. XXXX
This diagnostic gives a thorough test of the memory PCBs in the
configured system. During final test allow at least 10 passes of
the diagnostic before completion. 1. ALT/LOAD :MT128 or :MT512, depending on the board. It is
acceptable to test lesser amounts of memory than the
diagnostic's capacity. However, use the diagnostic with
capacity closest to (but not less than) the amount of memory to
be tested.
2. The VDT will display: 128K (512K) BYTE MEMORY DIAGNOSTIC REVISION B1
3. No operator intervention is required.
4. The diagnostic runs five tests: 1. WRITE AND READ ZEROES;
2. WRITE AND READ ONES;
3. WALKING ZEROES;
4. WALKING ONES;
5. PUSH/PULL TEST; After these tests have been run the VDT will respond:
MEMORY BLOCK XXXXX - YYYYY HAD NN FAILURES
If the board is configured for less memory than the diagnostic,
the monitor will also diplay: MEMORY BLOCK XXXXX - YYYYY NOT DETECTED
5. The diagnostic runs continuously until stopped by a Console
Interrupt or by reloading the system.
This diagnostic is used to test the 32K and 64K IMLC PCBs, P/N
903177 and P/N 903355. This diagnostic also checks functionality
with the memory and CPU PCBs in the system. Therefore, failure of
this diagnostic may also be indicative of problems on these other
boards. If an IMLC board is configured in the system, run at least
one pass of :IMLC during the final diagnostic testing. 1. This test requires that either a Dataword II terminal or a
loopback connector be attached to channel A, the middle
connector.
2. ALT/LOAD the system and run :IMLC.
3. The VDT will display a menu and the prompt: SELECT DESIRED OPERATION
4. The operator will enter "0", <CR>.
5. The VDT will then display the 11 item Memory Test Options Menu.
6. The operator will enter "11", <CR>.
7. The program will execute on its own from this point on.
This diagnostic is used to test the MCS controller PCB, P/N 903426.
Run at least two passes of :MCS during the final diagnostic testing
if an MCS board is configured in the system. 1. Make sure the MCS drive is properly connected to the system.
Insert a blank MCS cartridge into the drive.
2. ALT/LOAD the system and run :MCS.
3. The VDT will display several prompts: DIAGNOSTIC SYSTEM MONITOR REVISION AX*NN
followed by:
REVISION A FIRMWARE - ON-THE-FLY COMMANDS WILL NOT BE EXECUTED
follwed by:
RETENSIONING TAPE . . .
4. Normally, retensioning the tape can take up to 3 minutes.
However, for test purposes, after about 10 seconds pull the
tape cartridge out of the drive and then reinsert it. (Any
time the drive is active, the red LED on the drive unit will be
on.)
5. The following menu will appear on the VDT: MCS MAGNETIC TAPE DIAGNOSTIC PROGRAM
1. CONTROLLER TESTS
2. MCS TAPE DRIVE TESTS
3. MANUAL INTERVENTION TESTS
4. TROUBLESHOOTING ROUTINE SELECT TESTS:
6. The test operator will enter: 1 <CR>
7. The 7 item Controller Test Menu will displayed, followed by theprompt:
SELECT TEST(S) TO BE RUN (CR=ALL):
8. The test operator will enter a <CR>.
9. The test will run on its own for about 30 seconds and will be
terminated with the prompt: PRESS <RETURN> TO CONTINUE
10. Enter a <CR>. The 7 item Controller Test Menu will again be
displayed. Return to the main menu by entering: 7 <CR>
11. The menu described in step 5 will appear on the VDT. The test
operator will then enter: 2 <CR> 12. The 15 item Tape Drive Tests Menu will be diaplayed, followed
by: SELECT TEST(S) TO BE RUN (CR=ALL):
13. Enter a <CR>. After 2-3 minutes, the test will end with the
prompt: PRESS RETURN TO CONTINUE
14. Enter a <CR>. The Tape Drive Test menu will be displayed.
15. To return to the main menu listed in step 5, enter: 15 <CR>
RETEST REQUIREMENT - 13XX/1600 SYSTEMS
PART DESCRIPTION PART NUMBER RETEST PARAGRAPH ---------------- ----------- ---------------- MEMORY 903151/903456 10.2.2 CPU SET 903044 & 903149-001 10.2.1 LCPU SET 903068 & 903070-001 10.2.1 4-WAY 901708 10.2.6 8-WAY 901420 OR 903242 10.2.6 PRIAM FDC 903028-001 10.2.3 5 1/4 WDD CONTROLLER 903460-00X 10.2.3 MTC 903030 10.2.4 MTR/MTS 903310-001 10.2.5 MCS 903426 10.2.9 PRINTER CONTROLLER 901416/901487 10.2.7 IMLC 32K/64K 903177/903355 10.2.8 MTC 84010X-001 10.3.2 MCS 84030X-001 10.3.2 MTS 84020X-001 10.3.2 22MB RODIME 400413-002 10.3.4 43MB MICROPOLIS 400549-001 10.3.4 33MB PRIAM 400379-004 10.3.4 66MB PRIAM 8501XX-003/4 10.3.4 154MB PRIAM 8501XX-001/2 10.3.4 EVDT 8309XX-0XX 10.3.3 15" MDT 8302XX-0XX 10.3.3 150/300 LPM 82010X-0XX 10.3.1 MVP 8214XX-0XX 10.3.1 WHISPER 120 CPS 8213XX-0XX 10.3.1 WHISPER 160 CPS 8213XX-0XX 10.3.1 TRITEL 10.3.1 OKIDATA 8210XX-0XX 10.3.1 DIABLO 8206XX-0XX 10.3.1 BAND PRINTER 600 LPM 8209XX-XXX 10.3.1 BAND PRINTER 1000 LPM 8209XX-XXX 10.3.1 150 TO 300 LPM C514201-XXX 10.3.1 120 TO 160 CPS C514213-015 10.3.1 80 COL PHARM 8208XX-XXX 10.3.1 132 COL PHARM 8212XX-XXX 10.3.1
This document encompasses all the procedures necessary to retest all
the boards of a 13XX/1600 system and its associated peripheral
devices. These retest are required only when the board or peripheral
which is failed during system testing. Boards or peripherals which
are shipped as an ADD ON's per customer ETR order, will not need
additional testing
1. 13XX BASS DIAGNOSTIC USER GUIDE (100308).
2. SILVER DIAGNOSTIC (020010).
1. CPU set (P/N 904044, 903149), LCPU set (903068, 903070)
A. Refer to section 4.4.2 to load "SILVER" diagnostic.
B. Run the test per section 9.3.
C. Run in time will be at least 8 hrs. 2. 128/64K MEMORY BOARD (903151), 512/256K MEMORY BOARD (903456)
A. Load and run the test as described in section 9.4.
B. Run the test for minimum of 5 passes. 3. WINCHESTER DISK DRIVE (WDD) CONTROLLER BOARD, P/N 903028
A. Load "SILVER" diagnostic from the tape, refer to section 4.4.3
B. Select the following options: CONFIGURATOR: Make sure the program has been configured for
the appropriate type and number of drives. RUN OPTION MENU: 9, 11
TEST SELECT MENU: 1
C. Run the test at least two completed passes.
4. MAGNETIC TAPE CARTRIDGE (MTC) DRIVE CONTROLLER BOARD (903030)
A. Refer to section 4.4.2 to load the "SILVER" diagnostic.
B. CONFIGURATOR: Make sure the program has been configured for
the MTC drive. RUN OPTIONS: None.
TEST SELECTION MENU: 2
5. MAGNETIC TAPE REEL (MTR/MTS DRIVE CONTROLLER BOARD (903310)
A. On the board edge is an eight pin dip switch. Set S-1 to the
OPEN (OFF) position. For an MTS unit, set S-1 and S-4 to the
position.
B. Refer to section 4.4.1 to load the OS.
C. Type in RUN "R-RTST" {CR}
D. The VDT will display" DO YOU WISH TO CONTINUE? (Y/N)
E. Enter "Y".
F. The test will run on its own for approximately 1 hr. 6. SERIAL INTERFACE (8-WAY/4-WAY) CONTROLLER BOARDS (901420, 901708,
903242) A. Set all the dip switches at location 8B-8M for 9600 baud with
S1 ON and S2-S8 OFF.
The jumper at location 5A is set according to whether the
controller board is the first (1-14), second (1-14, 5-10)
or the third 8 way (3-12) in the system.
B. Load the system per section 4.4.1.
C. Run "VDTCTL".
D. Select only the channel where the device is connected. 7. PARALLEL PRINTER CONTROLLER BOARDS (901416, 901487)
A. Load the system per section 4.4.1.
B. Run "LPTST"
C. Run all the applicable tests to verify its proper operation.8. IMLC 32K (903177) AND IMLC 64K (903355)
A. 903177: The dip switch located at 8M must have switch #4
in the ON position and all others OFF.
903355: The dip switch located at 7R must have switch #2 and
#6 ON with all others OFF. JMP A, located at 9J,
JMP B, located at 9N, must be jumpered across every
set of pins except the second set, from pin #3 to #4.
B. Connect the cable from the Dataword II terminal to the
controller board. The cable must go on channel A, the middle
connector.
C. Load the system per section 4.4.2.
D. Run :IMLC"
E. Select the following options: SELECT DESIRED OPERATION: 0 <CR>
SELECT ALL 11 ITEM MEMORY TEST OPTIONS BY ENTER 11
9. MAGNETIC CARTRIDGE STREAMER (MCS) DRIVE CONTROLLER BOARD(9903426)
A. Alt/Load the system as described in section 4.4.2.
B. Load the program ":MCS"
C. Select the CONTROLLER TESTS 1 <CR>
D. Select ALL by Enter <CR>
E. Follow the instruction on the VDT to return to the Test Menu.
F. Select MCS TAPE DRIVE TESTS 2 <CR>
G. Select ALL by enter <CR>.
1. PRINTERS - MVP, TRITEL, DATAROYAL, OKIDATA, DATA PRODUCTS
600/1000 LPM, PRINTRONICS 150/300 LPM, WHISPER: NOTE: The following test need to be run only if printer has been
voltage converted or modified. A. Refer to section 7.1.
B. Select INSPECTION CYCLE for all printers. Run at least three
passes. 2. TAPE DRIVES - DEI MTC, 1/2 STREAMER:
A. Refer to section 7.1.
B. Select the BURN-IN cycle, run in time will be 24 Hrs. for
DEI MTC.
C. All other tape drive do not require additional tests.
(Drop ship items). 3. VIDEO TERMINALS:
A. No additional test are required unless a voltage conversion to
terminal has been accomplished.
B. If voltage conversion has been done, refer to section 7.1.
C. Select the INSPECTION CYCLE and applicable video tests.
D. Run the test to verify its proper operation. 4. DISK DRIVE - RODIME, MICROPOLIS, PRIAM:
A. Refer to section 7.1.
B. Select the INSPECTION CYCLE and applicable Drive tests.
C. Run a minimum of three completed passes. 5. PROTOCOL CONVERTER:
A. On orders to be shipped without serial printer, no additional
testing is required.
B. On order to be shipped with serial printer, refer to section
7.1.
C. Select the INSPECTION CYCLE and the applicable tests to verify
its proper operation. This section provides the procedure neccessary to test the MVP printer
with the BAR CODE/FORM option. It's assume that up to this point the
IGP-20 kit had been installed, the dip switches, and the configurations
has been set per 515214.
11.2.1 PROCUREMENT SPECIFICATION 400579
11.2.2 TEST SPEC. IGP 503172
11.2.3 PRODUCE SPECIFICATION 500822
11.2.4 IGP-20 USER REFERENCE MANUAL 110928-001
11.2.5 PRODUCT STRUCTURE 514214
11.2.6 MODULAR ASSEMBLY DRAWING, INSTRUCTION 515214
11.3.1 SPARROW SYSTEM (1600)
11.3.2 DEI-MTC DRIVE
11.3.3 PROTOCOL CONVERTER (CAPTIVE)
11.3.4 CABLE 906693-001
11.3.5 CABLE 906694-001
Open the printer cover, locate the SELFTEST/RESET SWITCH PCBA on the
top left corner, inside the cover. 11.4.1 Set the SELFTEST/NORMAL switch to SELFTEST position.
11.4.2 Switch the momentary contact RESET switch to the RESET and release it.
11.4.3 After 2 to 5 seconds, the result of the internal selftest will be
print, followed by a test pattern. Faults detected are listat the
beginning of the print out. Verify that no fault has been detected.
11.4.3 Power off the printer.
11.5.1 Connect the special cable 907862-001 (Provided with the kit) to the
printer's parallel interphase connector (J1).
11.5.2 Connect the cable 906694-001, one end (PB) to the Special cable, the
other end (PA) to the Protocol Converter's PRINTER-SERIAL connector. 11.5.3 Check the configuration of the HOST system (1600). In case the confi-
guration sheet is not available, it can be view from the terminal of
the system by RUN"**", select option 5 (system), and then select op-
tion 2 (Display configuration) in the next menu. The number of termi-
nals are listed in item 5. If the system used LCPU set, then all the
terminals will be connected to 8-WAY board. If the system used the
the Regular CPU set, then the first two terminals are on the CPU, the
rest will be on the the 8-WAY board. In either case, count the number
of ports reserved for the terminals. The first available port on the
8-WAY will be used to connect one end of the cable 906693-001. the
other end is connect to the Protocol Converter's HOST-DTE connector.
11.5.4 Power up the system and the printer.
11.5.5 Open the printer's top cover, on the SELFTEST/RESET switch PCBA:
A. Set the SELFTEST/NORMAL switch to the NORMAL position.
B. Switch the momentary contact switch to the RESET position and
release it.
11.5.6 Insert the tape which contains the program "IGPTST" into MTC drive.
11.5.7 Load the O/S from the disk. Refer to section 4.4.1 to load the OS.11.5.8 From the key board type in:
START 128,"*MTC" <CR>
1. VDT will display a menu with 5 options. Type in:
1 <CR>
2. VDT displays a messaage:
ENTER A PROCEDURE NAME OR 'CR' TO EXIT OR ? FOR HELP
3. Type in: RESTALL <CR>
4. Answer the next question with: Y <CR>
5. Enter C0 <CR>
6. Depress <CR>
7. VDT will display the tape label and follwed by a question:
IS THIS CORRECT TAPE? (Y/N)
8. Enter Y <CR>
9. At this point the computer will transfer the program "IGPTST"
from the tape to the disk.
10. VDT display will display a completed message. Depress ESCAPE to
exit the program.11.5.9 Check the configuration of the system. The printers are listed in
item 6. The letter M indicated as Parallel printer, S as serial.
If the M was not in the list then execute the "IGPTST" by type in
RUN"IGPTST" <CR>
Otherwise process the following steps:
1. Type in LOAD"IGPTST" <CR>
2. LIST 70 <CR>
3. VDT displays: 0070 LET D$="P0"
4. Change "P0" to the Port number which was asinged to the serial
printer by type in: 70 D$="P1" <CR>
5. Type in END <CR>
6. RUN <CR>11.5.10 The printer will print out the sample of BARCODE. Verify that the
output from the printer matched with the sample output showed in
PRODUCE SPEC (500822).